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Develops and maintains flight test instrumentation hardware, CAD models, drawings, installation procedures, fixtures, and configuration controls for VTOL aircraft. Translates instrumentation needs into manufacturable designs and collaborates with flight test, engineering, data acquisition, and software teams. The role involves sensor installation, harness routing, engineering drawing review, manufacturing support, and aircraft testing, with opportunities to support certification and composite or mechanical systems testing.

Develop and scale high-volume airframe assembly processes, tooling, factory layouts, work instructions, and production systems. Collaborate with design, stress, quality, tooling, production, and purchasing teams to improve manufacturability, conduct PFMEAs and inspections, lead first-time builds, resolve shop-floor issues, and manage schedules and technical risks. The role supports composite manufacturing, assembly automation, fixture qualification, and factory bring-up.

Leads system-level integration testing of aircraft battery and energy storage systems, including battery packs, BMS, power distribution, conversion, thermal management, and aircraft interfaces. Develops test plans, procedures, instrumentation, and lab configurations; executes mission-profile, fault-injection, environmental, reliability, and communication testing. Analyzes electrical, thermal, and telemetry data, investigates anomalies, supports FAA qualification and certification, coordinates test reviews, and advances test automation while maintaining high-voltage safety.

Leads the Battery System software program for embedded C++ BMS and Ground Charging software, model-based controls, Scrum execution, DO-178C certification, HIL verification, release activities, and integrated technical roadmaps. Coordinates cross-functional hardware, electrical, software, test, certification, and FAA stakeholders while managing schedules, dependencies, risks, metrics, and safe-for-flight delivery.

Design, analyze, prototype, build, and test electric powertrain components, assemblies, and test equipment. The intern will use CAD and simulation to guide design decisions, plan and execute tests, communicate technical concepts, and collaborate with vendors and manufacturing teams to produce hardware. Hands-on engineering, rapid design communication, and support for battery and electric powertrain development are central to the role.

Own and expand hardware-in-the-loop, software-in-the-loop, and aircraft-in-the-loop testing for flight automation systems. Develop simulation infrastructure, fault-injection frameworks, CI pipelines, and C++/Python tests. Integrate sensors and actuators over embedded buses, maintain physical test rigs, debug failures, and convert flight behavior into repeatable validation scenarios. The role requires strong embedded software, real-time and safety-critical systems knowledge, Linux debugging, CI, and automated test infrastructure experience.

Lead a team developing embedded hardware emulators for hardware-in-the-loop testing of aircraft flight electronics. Responsibilities include understanding aircraft electrical and software architectures, building modular emulation software, enabling functional testing and fault injection, analyzing complex code and requirements, and collaborating with systems, simulation, FPGA, flight software, verification, and certification teams.

Designs and develops electrical subsystems and mixed-signal PCBs for aircraft ground-charging systems. Responsibilities include schematic creation, component selection, PCB layout collaboration, hardware debugging, high-voltage system commissioning, requirements development, DFMEA participation, and test validation. The engineer collaborates across firmware, mechanical, software, and supply-chain teams while optimizing designs for reliability, efficiency, EMI performance, and regulatory certification.

Own the strategic vision, roadmap, and end-to-end delivery of factory systems supporting aerospace manufacturing and certification. Translate business requirements into technical solutions, coordinate engineering and cross-functional stakeholders, analyze systemic issues, improve execution velocity, and track performance metrics. The role manages complex integrations across manufacturing, quality, engineering, IT, supply chain, and external partners in a regulated, high-ambiguity environment.

Lead end-to-end product design for internal factory systems supporting aircraft manufacturing, inspection, maintenance, supply chain, quality, and certification workflows. Conduct discovery, research, workflow mapping, prototyping, usability testing, visual design, and implementation support. Collaborate with product, engineering, data, and operations teams to define requirements, prioritize scope, document decisions, and deliver intuitive, scalable enterprise software.