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Leads electrical and electronics product development for complex aerospace and defense electromechanical systems. Responsibilities include architecture, analog and digital circuit design, schematics, PCB development, simulation, prototyping, testing, verification, qualification, troubleshooting, manufacturing transition, and production support. Coordinates with multidisciplinary teams, suppliers, and customers while managing technical deliverables and project priorities. Requires occasional travel and on-site work in Black Mountain, North Carolina.

Leads the design and development of electromechanical actuators for aerospace and defense applications. Responsibilities include requirements interpretation, proposal support, modeling, gear-train design, stress analysis, CAD development, prototyping, testing, NPI, and production transition. Serves as technical lead for multidisciplinary engineering teams, coordinates design reviews, supports customer relationships, and provides technical direction throughout the product lifecycle.

Develops cost estimates for contracts, supports quoting and negotiations, prepares monthly cost accruals and invoicing, and analyzes costing and gross margins. The role gathers data from multiple systems, applies standard and actual cost accounting principles, complies with FAR and DFAR regulations, and supports audits. It requires advanced Excel and ERP experience, strong analytical skills, and on-site work at the Pine Brook, New Jersey facility.

Designs, analyzes, tests, and documents high-reliability analog and digital electronics for inertial navigation systems. Responsibilities include circuit architecture, component selection, signal integrity and EMI analysis, worst-case and reliability assessments, trade studies, design verification, peer reviews, integration, qualification, and production support. The role also conducts technical investigations, prepares engineering documentation, and supports aerospace and defense hardware development.

Develops and maintains system safety plans, hazard analyses, safety requirements, and hazard tracking for aerospace and defense systems. Performs functional hazard assessments, safety assessments, FMEAs, fault tree analyses, and common-cause analyses. Coordinates with multidisciplinary engineering teams to define and verify risk controls, maintain traceability, support design and certification reviews, document residual risks, and prepare technical evidence for customer approval. The role is fully onsite and requires approximately 15% travel.

Performs structural, vibration, thermal, stress, and finite element analyses for aerospace and defense electromechanical systems. Develops SolidWorks components, assemblies, enclosures, and electronics packaging; selects materials; documents and presents analysis results; and supports design reviews. Collaborates with engineering, program management, quality, production, and supply chain teams while managing engineering configurations and ensuring mechanical requirements are implemented.

Develops and validates manufacturing processes for aerospace and defense products. Creates work instructions, leads production hardware support, troubleshoots nonconforming hardware, performs root-cause and corrective-action analysis, and improves workflows, layouts, and production techniques using lean manufacturing principles. Supports prototyping and new product launches, conducts reliability and quality analyses, and prepares technical reports. Requires engineering expertise, CAD proficiency, measurement-equipment experience, and strong problem-solving skills.

Conduct full-cycle recruiting for specialized engineering roles across aerospace and defense. Source passive and active candidates, evaluate technical qualifications, conduct phone screens, coordinate interviews, maintain applicant-tracking records, support offers, and communicate recruiting progress. Partner with hiring managers and Talent Acquisition to build qualified pipelines for systems, software, electrical, FPGA, reliability, certification, and related engineering positions while handling confidential information professionally.

Designs and implements Industry 4.0 systems connecting factory operations with cloud, edge, IIoT, MES, and ERP platforms. Deploys sensors, actuators, PLC gateways, communication protocols, automation pipelines, dashboards, and predictive maintenance models. Establishes data governance and cybersecurity standards, leads testing and validation, develops digital transformation roadmaps, and trains manufacturing personnel. The role bridges plant engineering, data science, IT, and executive teams to deliver secure, data-driven smart manufacturing solutions.

Maintains, troubleshoots, improves, documents, and supports production test equipment and automated test stations. Performs system-level diagnosis across software, electrical, mechanical, instrumentation, and configuration issues; conducts root-cause analysis; coordinates repairs and corrective actions; and supports new equipment design, integration, verification, qualification, certification, and release. The role also maintains technical documentation and collaborates with engineering, manufacturing, quality, production, technicians, vendors, and suppliers.