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Leads mechanical design for power converter platforms, developing complex electro-mechanical components, enclosures, and high-voltage packaging. Performs structural, thermal, vibration, and fatigue analysis; leads prototyping, testing, root-cause investigations, and production deployment. Partners with electrical, manufacturing, quality, suppliers, and other teams on DFM/DFA, tooling, documentation, reliability, and compliance. Serves as a technical authority, mentors engineers, establishes design standards, and supports executive technical reviews.

Design and develop mechanical systems for high-power-density power electronics, from concept through production and installation. Create CAD models, drawings, tolerance analyses, BOMs, and validation plans; perform structural, thermal, vibration, and fatigue assessments. Collaborate with electrical, controls, manufacturing, suppliers, and quality teams on DFM/DFA, tooling, prototypes, root-cause analysis, reliability, and production improvements. Support high-voltage packaging, cooling systems, FMEA, regulatory documentation, and scalable manufacturing.

Lead the concept, design, validation, and procurement of custom automation equipment, tooling, fixtures, robotic cells, and assembly-line systems for power electronics manufacturing. Apply DFM, DFA, reliability, FEA, thermal analysis, GD&T, Lean, and Six Sigma principles. Coordinate with controls, electrical, software, manufacturing, vendors, and EH&S teams to deliver safe, precise, scalable, cost-effective equipment from concept through production.

Design mechanical systems and custom machinery for high-power-density power electronics, from concept through production, installation, commissioning, and handover. Responsibilities include CAD modeling, structural and thermal analysis, packaging, validation testing, GD&T drawings, PLM documentation, supplier collaboration, prototype development, root-cause analysis, cooling-system design, manufacturing support, FMEA, and reliability activities. The role requires close collaboration with electrical, controls, manufacturing, quality, and test teams and includes up to 20% international travel.

Supports global supply chain and procurement operations, including purchase requisitions, purchase orders, supplier follow-up, shipment tracking, inventory planning, and process documentation. Assists with identifying inefficiencies, streamlining workflows, developing Excel and Power BI dashboards, and supporting automation and digitalization initiatives. The role provides hands-on exposure to procurement, logistics, supply planning, inventory management, and KPI reporting.

The Firmware Manager will lead the embedded software team, focusing on firmware development for power systems, managing projects and engineers, and ensuring high-quality execution across multiple product lines.

Design and implement digital control algorithms for advanced AC-DC and DC-DC power converters used in solid-state transformer systems. Develop converter models, perform stability and transient analysis, implement real-time embedded controls, and lead simulation, firmware integration, hardware bring-up, laboratory debugging, and validation. Collaborate with hardware, firmware, and systems engineers to optimize sensing, protection, control-loop performance, and complex control subsystems.

Lead the architecture and development of a scalable Golang distributed test framework for high-voltage power electronics across laboratory and manufacturing environments. Integrate test systems with MES and databases, support hardware bring-up and debugging, improve testing accuracy and throughput, and establish engineering standards. Mentor software engineers and collaborate with electrical, mechanical, firmware, and manufacturing teams. Travel to worldwide facilities for solution deployment and cross-functional collaboration.

Develop and manage comprehensive technical documentation for complex power infrastructure products, including installation, commissioning, operations, service, safety, and troubleshooting materials. Translate engineering concepts into clear customer content, establish documentation standards, manage publication projects, and administer an online document portal. Coordinate with engineering, product, IT, sales, deployment, and service teams, while supporting localization and occasional site visits.

Leads manufacturing test and product validation for high-voltage Solid State Transformer hardware and firmware. Manages test engineers, test architecture, test system design and deployment, lab operations, uptime, calibration, safety, capacity, test coverage, cycle time, and production scalability. Partners with electrical, mechanical, firmware, manufacturing, quality, reliability, and program management teams to investigate failures, improve products, and establish reliable automated testing across prototype, pre-production, and volume production.