Top Process Engineer Jobs

Provides technical leadership for manufacturing packaging and processing systems. Troubleshoots production issues, improves equipment reliability, eliminates losses, supports start-ups, and develops operational capabilities. Uses manufacturing data, statistical analysis, unit-operation knowledge, and continuous improvement methods to optimize production rates, quality, safety, capacity, and system performance. Works closely with operators, maintenance, technicians, and cross-functional plant teams.

Designs, programs, maintains, troubleshoots, and optimizes PLC-based industrial control systems. Supports SCADA, HMI, RTUs, instrumentation, industrial networking, SQL databases, historians, and legacy OpenVMS environments. Develops control strategies, resolves automation and communications issues, supports modernization projects, maintains documentation and backups, and collaborates with operations, maintenance, engineering, and vendors. Participates in on-call support and emergency outage response.

The Manufacturing Process Engineer manages engineering activities for production teams, focusing on safety, quality, productivity, and process improvement, while supporting team development and collaboration.

Lead development, qualification, and supplier management for FR4/PCB substrates. Drive DFM/DFT, quality control, failure analysis, reliability testing, and engage in packaging production processes and supplier risk mitigation.

Drive continuous improvement to eliminate production losses using data analysis and root-cause problem solving. Apply SPC, DOE, Lean tools, and process validation; lead implementation, train technicians, support quality systems, and deliver cost and productivity improvements.

Lead thin-film ceramic materials and MEMS process development for implantable neural interfaces, from feasibility to scale-up. Define deposition strategies, characterize film properties, integrate processes into MEMS flows, design DOEs/test structures, author technical documentation and IP, and recommend new materials and methods for biocompatible encapsulation.

Lead process improvement and capital projects at an onsite fulfillment center. Optimize labor management, standardize distribution methods, coach teams, support site planning, and implement automation to increase productivity, customer and employee satisfaction, and cost savings.

Lead aluminum casting simulation, validate trials, optimize casting processes, and support downstream machining and assembly. Drive mold design, defect prevention, process standards, documentation, cross-functional troubleshooting, and continuous improvement. Occasional travel to China and Mexico.

Optimize and validate SMT manufacturing processes (printing, placement, reflow, AOI/SPI), troubleshoot defects, lead RCA/ corrective actions, support NPI/DFM, train technicians, maintain process controls and documentation, and drive continuous improvement using Lean/Six Sigma tools.

Lead process engineering for scale-up, testing, process development and optimization. Create production specifications, develop process controls and testing, troubleshoot equipment/process issues, supervise process specialists and co-ops, and manage capital projects to improve manufacturability and compliance.

Lead ~10 concurrent monoclonal antibody drug substance technology transfers from process handoff through GMP manufacturing, PPQ and commercialization. Provide MSAT technical leadership across upstream/downstream operations, develop governance and risk-based validation strategies, support commissioning/startup, drive portfolio reporting and resource planning, troubleshoot processes, and mentor engineering staff.

Lead process improvement and optimization for aerospace adhesives manufacturing. Support troubleshooting, PSM compliance, capital projects, SPC-driven continuous improvement, capacity planning, and cross-functional technical leadership to improve safety, quality, productivity, and reliability.

Lead process optimization and continuous improvement in a 24/7 manufacturing environment. Implement process changes, troubleshoot operations, support product scale-up, conduct root-cause analyses, train staff, and support quality and safety systems to meet production, quality, and cost targets.

Drive integration of D-Wave's QPU fabrication processes from R&D to low-to-medium-volume production. Design and execute experiments, operate and qualify lithography, deposition and etch tools, implement SPC and in situ metrology, troubleshoot equipment, mentor junior engineers, and support design and facility build-out.

Own the SysCAD digital twin, techno-economic analysis, and life-cycle assessment architecture for a hydrometallurgical copper extraction process. Build feedstock-to-process models, electrochemical and thermodynamic simulations, validation workflows, and automated Python tooling. Translate mineralogical and pilot data into customer-specific economic and environmental projections, support grants and commercialization, guide R&D, manage consultants, and lead documentation and modeling priorities.

Leads medical device process development for catheters, balloons, and polymer extrusion. Responsibilities include process analysis, optimization, validation, characterization studies, DOE, tooling and parameter design, design control documentation, new product introduction, cost reduction, and manufacturing quality improvement. The role also creates technical documentation, supports cross-functional projects, mentors engineers, conducts design reviews, and coordinates engineering work for moderate-to-major projects.

Support the establishment, commissioning, startup, scale-up, and validation of a new toothpaste manufacturing facility. Lead process design reviews, manufacturing trials, technology transfer, equipment qualification, process validation, and operator capability building. Collaborate with Engineering, Quality, R&D, Manufacturing, Supply Chain, and global technical teams to resolve startup issues and improve process performance. After stabilization, own process innovation initiatives, including pilot trials, automation opportunities, technology implementation, and benefit realization.

Supports and troubleshoots GxP process automation systems used in biopharmaceutical manufacturing. Maintains compliant design and operational practices, resolves issues involving DeltaV and Allen-Bradley PLCs, and supports continuous 24/7 manufacturing operations across multiple shifts. The role also involves optimizing IT networking and OT systems, applying knowledge of biopharmaceutical processes and equipment, and communicating technical information to stakeholders.

Design, simulate, and translate adsorption and gas-separation processes into hardware. Create PFDs/P&IDs, perform mass and energy balances, size equipment, develop CAD layouts, support fabrication/commissioning, analyze test data, and collaborate with cross-functional teams to optimize modular waste-to-energy and carbon capture systems.

Lead process improvement, sustainment, and lifecycle engineering for medical device manufacturing using lean and Six Sigma. Plan and execute validations (IQ/OQ/PQ/TMV), SPC analysis, FMEA, CAPA, and engineering change activities. Drive cross-functional projects to improve yield, reduce scrap, and ensure compliance with FDA, GMP, ISO 13485, EU MDR, and CMDR.

Optimize and sustain medical device manufacturing processes using lean and Six Sigma tools. Lead validations (IQ/OQ/PQ/TMV), SPC, FMEA, CAPA, ECR/ECOs, process studies, and cross-functional projects to improve yield, quality, cost, and compliance with FDA, GMP, ISO 13485, EU MDR, and CMDR.

Support manufacturing value streams by executing process validations (IQ/OQ/PQ/TMV), engineering change control, SPC analysis, FMEA/CAPA investigations, and process improvement projects using lean and Six Sigma tools. Collaborate cross-functionally to improve yield, reduce scrap, train staff, and ensure documentation aligns with manufacturing requirements.

Optimize and sustain medical device manufacturing processes using lean and Six Sigma. Lead validations (IQ/OQ/PQ/TMV), perform SPC and FMEA, drive CAPA and continuous improvement, support product transfers, and coordinate cross-functional teams to meet GMP and regulatory standards.

Design, test, and optimize rubber molds, press equipment, and molding processes. Troubleshoot production issues, reduce scrap, write procedures, maintain equipment, train personnel, and support global molding facilities with occasional travel.

Lead process improvements in a foundry environment: design/modify equipment, support new equipment installations, manage quality/Warranty/ISO audits, reduce scrap, control processes using data analysis, and coordinate with engineering and foundry teams.