Top Process Engineer Jobs

Lead process optimization and continuous improvement in a 24/7 manufacturing environment. Implement process changes, troubleshoot operations, support product scale-up, conduct root-cause analyses, train staff, and support quality and safety systems to meet production, quality, and cost targets.

Drive integration of D-Wave's QPU fabrication processes from R&D to low-to-medium-volume production. Design and execute experiments, operate and qualify lithography, deposition and etch tools, implement SPC and in situ metrology, troubleshoot equipment, mentor junior engineers, and support design and facility build-out.

Own the SysCAD digital twin, techno-economic analysis, and life-cycle assessment architecture for a hydrometallurgical copper extraction process. Build feedstock-to-process models, electrochemical and thermodynamic simulations, validation workflows, and automated Python tooling. Translate mineralogical and pilot data into customer-specific economic and environmental projections, support grants and commercialization, guide R&D, manage consultants, and lead documentation and modeling priorities.

Design process engineering solutions for gas separation and compression applications. Conduct process simulations, create process flow and piping instrumentation diagrams, select appropriate separation technologies, support technical sales proposals, and collaborate with engineering and design teams.

Leads medical device process development for catheters, balloons, and polymer extrusion. Responsibilities include process analysis, optimization, validation, characterization studies, DOE, tooling and parameter design, design control documentation, new product introduction, cost reduction, and manufacturing quality improvement. The role also creates technical documentation, supports cross-functional projects, mentors engineers, conducts design reviews, and coordinates engineering work for moderate-to-major projects.

Design, integrate, validate, and troubleshoot automated robotic cells and manufacturing control systems for high-volume EV production. Specify BOM and equipment, program PLCs/HMIs, configure networks and robots, perform acceptance testing, apply DFSS/DOE/PFMEA, and optimize layouts and processes using AutoCAD and lean manufacturing principles.

Support the establishment, commissioning, startup, scale-up, and validation of a new toothpaste manufacturing facility. Lead process design reviews, manufacturing trials, technology transfer, equipment qualification, process validation, and operator capability building. Collaborate with Engineering, Quality, R&D, Manufacturing, Supply Chain, and global technical teams to resolve startup issues and improve process performance. After stabilization, own process innovation initiatives, including pilot trials, automation opportunities, technology implementation, and benefit realization.

Supports and troubleshoots GxP process automation systems used in biopharmaceutical manufacturing. Maintains compliant design and operational practices, resolves issues involving DeltaV and Allen-Bradley PLCs, and supports continuous 24/7 manufacturing operations across multiple shifts. The role also involves optimizing IT networking and OT systems, applying knowledge of biopharmaceutical processes and equipment, and communicating technical information to stakeholders.

Design, simulate, and translate adsorption and gas-separation processes into hardware. Create PFDs/P&IDs, perform mass and energy balances, size equipment, develop CAD layouts, support fabrication/commissioning, analyze test data, and collaborate with cross-functional teams to optimize modular waste-to-energy and carbon capture systems.

Lead process improvement, sustainment, and lifecycle engineering for medical device manufacturing using lean and Six Sigma. Plan and execute validations (IQ/OQ/PQ/TMV), SPC analysis, FMEA, CAPA, and engineering change activities. Drive cross-functional projects to improve yield, reduce scrap, and ensure compliance with FDA, GMP, ISO 13485, EU MDR, and CMDR.

Optimize and sustain medical device manufacturing processes using lean and Six Sigma tools. Lead validations (IQ/OQ/PQ/TMV), SPC, FMEA, CAPA, ECR/ECOs, process studies, and cross-functional projects to improve yield, quality, cost, and compliance with FDA, GMP, ISO 13485, EU MDR, and CMDR.

Support manufacturing value streams by executing process validations (IQ/OQ/PQ/TMV), engineering change control, SPC analysis, FMEA/CAPA investigations, and process improvement projects using lean and Six Sigma tools. Collaborate cross-functionally to improve yield, reduce scrap, train staff, and ensure documentation aligns with manufacturing requirements.

Optimize and sustain medical device manufacturing processes using lean and Six Sigma. Lead validations (IQ/OQ/PQ/TMV), perform SPC and FMEA, drive CAPA and continuous improvement, support product transfers, and coordinate cross-functional teams to meet GMP and regulatory standards.

Lead process improvements in a foundry environment: design/modify equipment, support new equipment installations, manage quality/Warranty/ISO audits, reduce scrap, control processes using data analysis, and coordinate with engineering and foundry teams.

Design, test, and optimize rubber molds, press equipment, and molding processes. Troubleshoot production issues, reduce scrap, write procedures, maintain equipment, train personnel, and support global molding facilities with occasional travel.

Lead and improve ceramic plate fabrication processes (batching, casting, green plate fabrication, bake out, firing, finishing) to drive yield and efficiency. Implement SPC, FMEA, MSA, and qualification plans, mentor engineers, collaborate across transfer, operations, and metallization teams, update procedures, troubleshoot production issues, and evaluate suppliers and maintenance impacts.

Lead development, optimization, and control of high-reliability capacitor manufacturing processes. Drive yield, throughput, quality, and cost improvements using DOE, SPC, PFMEA, Lean, and Six Sigma. Provide hands-on floor support, root-cause analysis, tooling design, equipment validation, and cross-functional collaboration to stabilize and scale production.

Lead thermoforming process development and improvement, provide advanced troubleshooting, training, and data analysis. Support new product commercialization, reduce variability, lead CI/SMED efforts, coordinate with R&D/central engineering and vendors, and ensure quality, safety, and production efficiency.

Designs, evaluates, and supports membrane gas process applications (especially biogas upgrading). Performs Aspen simulations, evaluates inquiries, leads R&D, supports P&ID and hazard reviews, troubleshoots systems, provides on-site service and customer training, investigates failures, and informs product development.

Develop, optimize, and document manufacturing processes for electro-chemical capacitors. Lead process development and equipment/test requirements, set process controls, qualify suppliers, support production troubleshooting, conduct FMEA and continuous improvement, and train operators to ensure quality, efficiency, and repeatability.

Own and optimize CNC machining value-streams from raw stock to finished parts: improve spindle utilization, reduce setup and downtime, manage SAP scheduling and tool programs, lead SYNCHRO+ and lean initiatives, author factory standards and routings, drive OEE and quality improvements, and support process development in welding and secondary operations.

Lead hands-on process development and scale-up of Codexis' ECO Synthesis® oligonucleotide manufacturing platform. Drive tech transfer, process characterization, equipment selection, safety and documentation (SOPs, batch records), and mentor early-career staff while collaborating with R&D, Operations, Quality, and external vendors to enable GMP-ready production.

The Senior Process Engineer at Seran will lead the development and optimization of spray drying processes, ensuring compliance with GMP and collaborating with cross-functional teams.

Supervise process engineering activities in refinery operations; improve reliability and optimize processes; manage and mentor engineers; oversee project coordination and vendor interaction.

The Process Engineer will support manufacturing through process control, improvement initiatives, and maintain customer interactions. Key responsibilities include developing sound processes, utilizing NDT methods, and reducing costs through innovations and efficient outputs.