Top Process Engineer Jobs

Supports manufacturing execution for the OTTAVA surgical robotic platform. Provides hands-on shop-floor support for system integration, manufacturing tests, troubleshooting, root cause analysis, production continuity, and quality-system activities. Partners with Manufacturing, Test, Quality, NPI Engineering, and R&D teams to resolve hardware, software, and system-level failures, implement corrective actions, and maintain compliant production documentation.

Leads development, optimization, validation, and continuous improvement of capacitor manufacturing processes. Provides hands-on production-floor troubleshooting, designs tooling and fixtures, applies Lean, SPC, DOE, PFMEA, and Six Sigma methods, conducts root-cause analysis, and collaborates with maintenance, quality, and production teams to improve safety, quality, yield, throughput, cost, and process capability.

Manages and supports mill process control systems, including PLCs, distributed control systems, and quality control systems. Provides technical direction, supervises union technicians, oversees preventive and predictive maintenance, manages outages and contractors, supports capital projects, maintains documentation, and improves equipment reliability, safety, and cost performance. Requires an engineering degree or equivalent experience, 2–5 years of engineering experience, and proficiency with Microsoft Office, Project, and AutoCAD.

Designs, develops, tests, and supports experimental instrumentation and process control systems for research and development projects. Responsibilities include creating control diagrams, schematics, wiring documentation, test plans, prototypes, and plant interfaces; validating designs for manufacturability and testability; troubleshooting electronics, software, cabling, and interconnectivity; and providing technical oversight. The role requires collaboration with multidisciplinary engineering and scientific teams and may involve hands-on laboratory and field testing.

Supports SMT manufacturing through equipment programming, setup, debugging, troubleshooting, and process optimization. Establishes repeatable process parameters, resolves process issues through RCCA, improves cycle time, implements statistical process controls, analyzes yield data, and maintains process documentation. The role requires a related bachelor’s degree or equivalent experience and at least seven years of engineering experience. Experience with major SMT equipment brands is preferred, while PFMEA, DOE, SPC, AutoCAD, SolidWorks, and Six Sigma are advantageous.

Develops and optimizes heat and material balance models for refining processes, automates equipment sizing, and conducts optimization studies, ensuring model accuracy and integration into engineering deliverables.

Own end-to-end process design for large-scale capital projects, including heat and material balances, PFDs, P&IDs, emissions control, and equipment sizing. Translate expert engineering judgment into capabilities for an AI-powered automated design engine. Work hands-on across gas power, industrial, chemical, or polymer plants, applying first-principles thinking and collaborating across engineering disciplines. Experience with utility-scale natural gas power, simulation tools, or AI coding agents is advantageous.

Owns process quality for machining, additive manufacturing, sub-assembly, and final assembly of Formula 1 power unit systems. Develops process controls, inspection criteria, SPC reaction plans, PFMEAs, control plans, and process flows. Supports validation, metrology, FAI/FAIR, nonconformance resolution, MRB, NCR/CAPA, root cause analysis, and continuous improvement. Requires hands-on manufacturing experience and collaboration with engineering, manufacturing, metrology, and supplier quality teams.

Develops, owns, and improves thin-film pigment manufacturing processes and value streams. Supports production, equipment, tooling, quality, safety, documentation, root-cause investigations, CAPA, training, supplier quality, and new product introduction. Uses data analysis, Lean and Six Sigma to improve cost, quality, productivity, and safety. Collaborates with manufacturing, R&D, maintenance, procurement, vendors, and customers while managing multiple projects and providing hands-on shop-floor support.

Design, develop, test, deploy, and maintain enterprise automation solutions using Blue Prism, Power Platform, Alteryx, APIs, SQL, and AI-assisted tools. Build Power Apps and Power Automate workflows, model Dataverse data, develop RPA and analytics automations, and integrate internal and external systems. Provide technical leadership within an agile squad, establish engineering standards and documentation, support production automation assets, and ensure resilience, compliance, audit readiness, and operational stability.

Own and improve plant processes through design of experiments, Lean and Operational Excellence methods, root cause analysis, troubleshooting, and data-driven optimization. Lead initiatives involving yield improvement, labor efficiency, cost reduction, cycle optimization, waste reduction, and product quality. Support customer complaint investigations, conduct process trials, train staff, and lead projects while ensuring ISO and operational compliance.

Leads implementation and continuous improvement of the site's process safety management program. Responsibilities include regulatory compliance, process hazard analyses, management of change, risk assessments, training, audits, incident investigations, action planning, facility expansions, and advising plant leadership on process safety risks and mitigation.

The Process Engineer will enhance safety and production efficiency, troubleshoot equipment issues, and assist in process improvements while mentoring others.

Supports process metallurgy projects in ATI’s billet conditioning, press, radial forge, and related manufacturing operations. Analyzes titanium, nickel, and specialty steel alloy processes; evaluates microstructural changes, process data, forging forces, and standardized work compliance; identifies optimization opportunities; and presents technical recommendations. The internship provides hands-on experience in metallurgy, hot working, forging, process improvement, statistical analysis, technical reporting, and cross-functional manufacturing collaboration.

Supports manufacturing process optimization through metallurgy and materials science analysis. Responsibilities include analyzing titanium hot-working and radial-forging data, evaluating microstructural changes, conducting process audits, identifying improvement opportunities, and preparing technical recommendations. The intern collaborates with metallurgists and operations teams across press, forging, and billet-conditioning operations while developing experience in statistical analysis, manufacturing improvement, technical reporting, and presentation.

Designs, implements, maintains, and supports hardware and software systems controlling steel manufacturing processes. Responsibilities include developing manufacturing software, troubleshooting equipment and business-system interfaces, managing databases and process-control reliability, implementing new technologies, collaborating with production and maintenance teams, and documenting technical processes. Provides after-hours support as needed.

Leads technical development of next-generation PVD equipment, chambers, hardware, materials, and semiconductor processes. Defines requirements, roadmaps, schedules, and risks; coordinates process, hardware, materials, device integration, manufacturing, and supplier teams. Evaluates deposition materials and characterization results, guides equipment and process priorities, and drives development through qualification and manufacturing implementation. Requires deep PVD and semiconductor expertise, strong technical leadership, and collaboration with equipment manufacturers and component suppliers.

Analyzes, troubleshoots, and improves continuous manufacturing processes and equipment. Develops SOPs, analyzes process data, leads Lean and Six Sigma continuous-improvement and cost-reduction initiatives, resolves quality issues, supports equipment qualification, trains department personnel, and collaborates on preventive maintenance. The role is fully onsite in Pine Hall, North Carolina, with a Monday-Friday 2–11 p.m. schedule.

Designs and integrates energetics manufacturing processes and hazardous-material production facilities from feasibility through commissioning. Develops process design criteria, material and utility balances, PFDs, P&IDs, equipment specifications, control narratives, and safety requirements. Evaluates batch technologies and specialized equipment, coordinates multidisciplinary engineering teams and vendors, supports procurement and construction, and provides technical leadership to process engineers and designers.

Leads EPC process engineering for industrial and infrastructure projects, developing PFDs, P&IDs, heat and material balances, and process or hydraulic models. Supports feasibility studies, cost inputs, equipment selection, vendor coordination, client discussions, multidisciplinary design integration, and quality reviews. The role requires a chemical engineering degree, 8+ years of engineering experience, strong process design expertise, and analytical problem-solving skills. Experience with Aspen HYSYS, regulated environments, brownfield upgrades, and PE licensure is preferred.

Leads capital projects for ingredient handling and high-speed food manufacturing processes, from concept and design through installation and closure. Evaluates batching, blending, cooking, and delivery systems; performs engineering and failure analyses; manages vendors, contractors, documentation, budgets, and project plans; supports plant operations and maintenance; and drives reliability, safety, quality, and continuous improvement initiatives across multiple sites.

Develops, optimizes, and troubleshoots plasma etch processes from pilot to production scale. Responsibilities include defining process and equipment requirements, analyzing test data, establishing process controls, evaluating automation and new technologies, resolving manufacturing challenges, managing improvement projects, and collaborating with R&D, manufacturing, quality, and engineering teams. Senior-level responsibilities include leading cross-functional initiatives and mentoring junior engineers.

The Customer Engineer Manager oversees a team to build customer relationships and manage operations in the semiconductor industry, focusing on technical support and performance management.

Develop and optimize downstream bioprocesses for recombinant enzymes and other biomolecules. Responsibilities include designing experiments, scaling and transferring processes, defining process parameters and control strategies, analyzing data, improving product quality and recovery, supporting manufacturing investigations, authoring technical documentation, and mentoring colleagues. The role is fully onsite in Norwood, Massachusetts and requires hands-on laboratory work.

Leads advanced packaging process development for HBM, 3DS DRAM, and emerging 3D architectures from pathfinding through manufacturing readiness. Develops process flows, materials, and integration schemes; leads FOAK development, supplier collaboration, technical problem solving, technology transfer, and cross-functional decisions. Applies AI, automation, analytics, and modeling to improve process development and technical outcomes while mentoring engineers and influencing strategic roadmaps.