AI / Simulation Engineer (Structural/Finite Element Analysis)

Posted 4 Hours Ago
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Bangalore, Bengaluru Urban, Karnataka, IND
Hybrid
Mid level
Automotive • Professional Services • Software • Consulting • Energy • Chemical • Renewable Energy
Our mission is to make the world a safer, more secure and sustainable place.
The Role
Develop and run FEA simulations using commercial CAE tools to evaluate structural performance (static, dynamic, thermal, fatigue, seismic). Build models, validate with hand calculations and test correlation, support V&V, root-cause analysis, and document findings to drive design improvements and adhere to industry standards.
Summary Generated by Built In
RESPONSIBILITIES
  • Develop, execute, and review Finite Element Analysis (FEA) simulations using commercial Computer-Aided Engineering (CAE) tools to evaluate structural performance
  • Perform a range of analyses, including:
    • Linear and nonlinear static analysis
    • Dynamic analysis (Modal Analysis, Harmonic Analysis, Random Vibration Analysis, Impact/Drop Analysis)
    • Thermal and thermo-mechanical coupled simulations
    • Fatigue analysis (High Cycle Fatigue (HCF) / Low Cycle Fatigue (LCF))
    • Seismic Simulations
  • Build simulation models with appropriate material models, boundary conditions, contacts, and loading scenarios
  • Apply knowledge of material behavior (metals, plastics, hyper elastic materials, and basic failure models) in simulations
  • Evaluate simulation results to identify stress, deformation, fatigue life, and failure risks
  • Perform hand calculations and engineering checks to validate FEA results using first principles
  • Support Verification and Validation (V&V) efforts by correlating simulation outcomes with physical test data
  • Assist in root-cause analysis and failure investigations using simulation results
  • Prepare clear technical reports and documentation for internal stakeholders and customers
  • Collaborate with design, test, and manufacturing teams to support simulation-driven design improvements
  • Ensure simulation approaches align with industry standards and guidelines (e.g., American Society of Mechanical Engineers (ASME), International Organization for Standardization (ISO), American Society for Testing and Materials (ASTM))
  • Contribute to continuous improvement of modeling practices, templates, and workflows

QUALIFICATIONS
  • Bachelor's or Master's degree in Mechanical or Aerospace Engineering
  • 3- 8 years of relevant experience in mechanical simulation, structural analysis, or CAE
    Strong fundamentals in:
  • Mechanics of materials
  • Structural mechanics and dynamics
  • Finite Element Method (FEM) theory
    Hands-on experience with FEA software, such as:
  • ANSYS Mechanical / Workbench
  • Abaqus and/or LS-DYNA (explicit experience is a plus)
  • Working knowledge of CAD tools such as SolidWorks or CATIA
  • Understanding of meshing techniques, element selection, and convergence studies
  • Ability to interpret complex simulation data and translate results into engineering insights
  • Good communication skills and ability to document technical findings clearly
  • Ability to work independently on assigned tasks while collaborating effectively within a team
  • Experience with explicit dynamics (impact, drop, crash-type simulations)
  • Exposure to HyperMesh or similar pre-processing tools
  • Basic scripting or automation experience using Python or VB
  • Familiarity with design optimization or DOE (Design of Experiment) techniques
  • Exposure to physical testing and test-simulation correlation
  • Understanding of failure criteria and damage modeling

Skills Required

  • Bachelor's or Master's degree in Mechanical or Aerospace Engineering
  • 3-8 years relevant experience in mechanical simulation, structural analysis, or CAE
  • Strong fundamentals in mechanics of materials, structural mechanics and dynamics, and FEM theory
  • Hands-on experience with ANSYS Mechanical / Workbench
  • Experience with Abaqus and/or LS-DYNA (explicit experience is a plus)
  • Working knowledge of CAD tools such as SolidWorks or CATIA
  • Understanding of meshing techniques, element selection, and convergence studies
  • Ability to interpret complex simulation data and translate results into engineering insights
  • Good communication skills and ability to document technical findings clearly
  • Experience with explicit dynamics (impact, drop, crash-type simulations)
  • Exposure to HyperMesh or similar pre-processing tools
  • Basic scripting or automation experience using Python or VB
  • Familiarity with design optimization or DOE (Design of Experiment) techniques
  • Exposure to physical testing and test-simulation correlation
  • Understanding of failure criteria and damage modeling

What the Team is Saying

Jacqueline
Min
Shubhankar
Anthony
Emily
Ebony
Michael

UL Solutions Compensation & Benefits Highlights

  • Retirement Support The 401(k) program is portrayed as strong, with a notable employer match and an additional company contribution after the first year that enhances long‑term savings. This structure is consistently highlighted as a differentiator in the total rewards mix.
  • Healthcare Strength Medical coverage is characterized by multiple plan options administered by a major carrier and a substantial employer cost share, alongside dental, vision, and mental‑health/EAP resources. The breadth of choices and supportive programs underscore a comprehensive health offering.
  • Leave & Time Off Breadth PTO with sick time, floating holidays, and dedicated paid volunteer days are emphasized, along with paid parental bonding and family‑care leave. Flexible work arrangements by role further increase the practical utility of time‑off benefits.

UL Solutions Insights

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The Company
HQ: Chicago, IL
15,000 Employees
Year Founded: 1894

What We Do

A global leader in applied safety science, UL Solutions transforms safety, security and sustainability challenges into opportunities for customers in more than 100 countries. UL Solutions delivers testing, inspection and certification services, together with software products and advisory offerings, that support our customers’ product innovation and business growth. The UL Certification Marks serve as a recognized symbol of trust in our customers’ products and reflect an unwavering commitment to advancing our safety mission. We help our customers innovate, launch new products and services, navigate global markets and complex supply chains, and grow sustainably and responsibly into the future. Our science is your advantage.

Why Work With Us

Science is in our DNA; we are endlessly curious and passionate about seeking and speaking the truth. We take delight in knowing that our work makes a meaningful contribution to society, and we are proud that our culture is centered on integrity, collaboration, inclusion and excellence.

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UL Solutions Offices

Hybrid Workspace

Employees engage in a combination of remote and on-site work.

Depending on the role we offer hybrid or remote opportunities.

Typical time on-site: Flexible
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