AI / Simulation Engineer - Fire and Explosion

Reposted 16 Hours Ago
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Bangalore, Bengaluru Urban, Karnataka, IND
Hybrid
Mid level
Automotive • Professional Services • Software • Consulting • Energy • Chemical • Renewable Energy
Our mission is to make the world a safer, more secure and sustainable place.
The Role
Perform CFD-based fire and explosion simulations (FLACS, FDS) for ESS/BESS scenarios, analyze thermal, overpressure, and gas dispersion outputs, support performance-based safety design and V&V, prepare technical reports, and collaborate with multidisciplinary teams while developing expertise under senior guidance.
Summary Generated by Built In
RESPONSIBILITIES
  • Develop and execute CFD-based fire and explosion simulations using:
    • FLACS for gas dispersion, flame acceleration, and vented/unvented deflagration analysis
    • FDS for gas dispersion, fire dynamics, smoke movement, heat transfer, and plume behavior
  • Model ESS/BESS fire and explosion scenarios, including:
    • Battery off-gas release and dispersion
    • Ignition and overpressure development
    • Large-scale enclosure and outdoor fire scenarios
    • Apply strong fundamentals in heat transfer (convection, conduction, radiation), fluid flow and turbulence, combustion, and fire dynamics
  • Analyze simulation outputs such as:
    • Temperature fields, heat fluxes, and thermal exposure
    • Overpressure and impulse
    • Gas concentration and visibility
  • Support performance-based fire and explosion safety design (PBD) aligned with applicable codes and standards
  • Interpret simulation results in the context of code intent, safety objectives, and risk reduction strategies
  • Assist in defining credible worst-case and design fire/explosion scenarios
  • Perform pre-processing, solver execution, and post-processing of CFD simulations
  • Support verification and validation (V&V) through comparison with:
    • Large-scale ESS fire test data
    • Literature and experimental benchmarks
  • Prepare clear, defensible technical reports for internal review and external customers
  • Work under guidance of senior fire and explosion engineers while progressively taking ownership of tasks
  • Collaborate with multidisciplinary teams across CFD, testing, certification, and research
  • Maintain high-quality documentation and adherence to established modeling workflows
  • Actively develop expertise by reviewing technical literature and internal best practices

QUALIFICATIONS
  • Bachelor's or Master's degree in Mechanical Engineering / Chemical Engineering/ Thermal Sciences/ Combustion, Fire Protection Engineering, or CFD-related disciplines
  • 2-4 years of experience in CFD, thermal-fluid simulation, fire modeling, or related applied simulation work
  • Hands-on experience or project exposure to:
    • Fire Dynamics Simulator (FDS) and
    • FLACS or similar explosion / gas dispersion tools
    • Computer Aided Design (CAD) software (e.g. Inventor, SolidWorks)
  • Ability to apply engineering judgment and first principles when building simulation models
  • Excellent technical writing and verbal communication skills
  • Comfortable working independently on defined tasks within a structured engineering framework
  • Exposure to battery energy storage systems (BESS/ESS) or lithium-ion thermal runaway (nice to have)
  • Familiarity with large-scale fire testing or fire test data interpretation (nice to have)
  • Awareness of performance-based fire engineering concepts (nice to have)
  • Basic knowledge of relevant standards (e.g., NFPA 855, NFPA 68/69, IFC, international fire codes) (nice to have)
  • Experience with other CFD tools (ANSYS Fluent, OpenFOAM, CFX)
  • Experience with Python workflow automation (nice to have)
  • Interest in research, model validation, and advanced simulation methodologies

Skills Required

  • Bachelor's or Master's in Mechanical, Chemical, Thermal Sciences, Combustion, Fire Protection Engineering, or CFD-related discipline
  • 2-4 years experience in CFD, thermal-fluid simulation, fire modeling, or applied simulation work
  • Hands-on experience or project exposure to Fire Dynamics Simulator (FDS)
  • Hands-on experience or project exposure to FLACS or similar explosion/gas dispersion tools
  • Experience with CAD software (Inventor, SolidWorks)
  • Ability to apply engineering judgment and first principles when building simulation models
  • Excellent technical writing and verbal communication skills
  • Comfortable working independently on defined tasks within a structured engineering framework
  • Experience with other CFD tools (ANSYS Fluent, OpenFOAM, CFX)
  • Exposure to battery energy storage systems (BESS/ESS) or lithium-ion thermal runaway
  • Familiarity with large-scale fire testing or fire test data interpretation
  • Awareness of performance-based fire engineering concepts
  • Basic knowledge of relevant standards (e.g., NFPA 855, NFPA 68/69, IFC, international fire codes)
  • Experience with Python workflow automation
  • Interest in research, model validation, and advanced simulation methodologies

What the Team is Saying

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Shubhankar
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UL Solutions Compensation & Benefits Highlights

  • Strong & Reliable Incentives Incentive pay is positioned as broad-based, with UL stating all employees are eligible for an annual performance bonus across regions. This universal design creates a consistent incentive foundation regardless of role or country.
  • Retirement Support Retirement offerings are described as strong, featuring a 401(k) with matching up to a total 5% and an additional 4% company retirement contribution after the first year in U.S. materials. Employees also reference access to an employee stock purchase plan in the U.S. and many major operating regions.
  • Healthcare Strength Health coverage breadth includes medical, dental, and vision with U.S. plans noting the company pays over 75% of medical premiums and offers PPO and HDHP options. Supportive programs like FSAs/HSAs, disability, life insurance, EAP, and mental‑health resources are frequently cited.

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The Company
HQ: Chicago, IL
15,000 Employees
Year Founded: 1894

What We Do

A global leader in applied safety science, UL Solutions transforms safety, security and sustainability challenges into opportunities for customers in more than 100 countries. UL Solutions delivers testing, inspection and certification services, together with software products and advisory offerings, that support our customers’ product innovation and business growth. The UL Certification Marks serve as a recognized symbol of trust in our customers’ products and reflect an unwavering commitment to advancing our safety mission. We help our customers innovate, launch new products and services, navigate global markets and complex supply chains, and grow sustainably and responsibly into the future. Our science is your advantage.

Why Work With Us

Science is in our DNA; we are endlessly curious and passionate about seeking and speaking the truth. We take delight in knowing that our work makes a meaningful contribution to society, and we are proud that our culture is centered on integrity, collaboration, inclusion and excellence.

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UL Solutions Offices

Hybrid Workspace

Employees engage in a combination of remote and on-site work.

Depending on the role we offer hybrid or remote opportunities.

Typical time on-site: Flexible
HQChicago, IL
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