Senior Mechanical Engineer (NPI, Apparel & Accessories)

Reposted 6 Days Ago
Easy Apply
Be an Early Applicant
Boston, MA, USA
Hybrid
Senior level
Fitness • Hardware • Healthtech • Sports • Wearables
Power your performance with 24/7 data
The Role
The Senior Mechanical Engineer will design and develop WHOOP bands and accessories, lead cross-functional collaboration, manage product architecture, and mentor junior engineers, while traveling for supplier engagements.
Summary Generated by Built In

At WHOOP, we’re on a mission to unlock human performance and health span. As a member of the Mechanical Engineering Apparel & Accessories team, you’ll help shape the future of wearable technology by developing innovative, high-performance products that integrate seamlessly into users’ lives.

WHOOP operates with urgency because our mission demands it. We build products for people who push their limits—and we hold ourselves to the same standard. We expect engineers to go deep technically, collaborate relentlessly, and take pride in execution. The pace is fast, expectations are high, and the work is deeply meaningful. This isn’t a role where you follow a blueprint. If you’re energized by complex challenges, cross-functional collaboration, and the opportunity to ship hardware at scale, this role will push you—and reward you.

We are seeking a talented and driven Senior Mechanical Engineer to own the mechanical design and development of next-generation WHOOP bands and wearable accessories. This individual will play a critical role in creating robust, scalable, and manufacturable hardware solutions that meet the needs of a fast-paced and highly collaborative product development environment.

RESPONSIBILITIES:

  • Lead the mechanical design of new WHOOP bands and accessories from initial concept through production ramp, owning form, fit, and function of critical components.
  • Drive product architecture decisions in partnership with Industrial Design, Electrical Engineering, Product Management, and Operations to ensure robust, user-centered solutions.
  • Create and manage high-fidelity CAD models, assemblies, and detailed 2D documentation for both internal design reviews and external manufacturing partners.
  • Spearhead second sourcing and dual tooling efforts for critical mechanical components to ensure supply chain resilience and reduce manufacturing risk.
  • Define and execute validation test plans; apply root-cause analysis to field and manufacturing issues and implement design improvements.
  • Provide technical leadership during design reviews, manufacturing builds, and supplier engagements, both domestic and international.
  • Establish and maintain material specifications, DFM/DFA standards, and mechanical design best practices within the team.
  • Mentor junior engineers, sharing expertise in mechanical design, prototyping, and cross-functional product development.
  • Up to 20% travel to contract manufacturers and suppliers.

QUALIFICATIONS:

  • B.S. in Mechanical Engineering or related field; M.S. a plus.
  • 6+ years of mechanical design experience, with ownership of multiple products through full development cycles. Must demonstrate deep technical fluency in end-to-end product development, including concept creation, prototyping, design iteration, DFM/DFA, EVT/DVT/PVT, and production support.
  • Strong proficiency in 3D CAD (e.g., SolidWorks, Creo) for both concept modeling and detailed production-level design; experience with tolerance stack-ups and drawing standards required.
  • Extensive experience with a range of materials and processes, including plastics, silicones, textiles, elastomers, metals, and overmolding; prior work integrating soft goods and electronics is highly desirable.
  • Proven success working with and managing global suppliers and manufacturers, including qualification and ramp-up support.
  • Demonstrated ability to lead cross-functional initiatives and influence decision-making across teams. Excellent communication and organizational skills; ability to balance technical depth with strategic execution.
  • Passion for product development and attention to detail.
  • Experience working with offshore manufacturing partners preferred.
  • Knowledge of wearables, sports/fitness accessories, or human factors engineering preferred.
  • Familiarity with FEA tools, rapid prototyping, and environmental testing preferred. 

This role is based in the WHOOP office located in Boston, MA. The successful candidate must be prepared to relocate if necessary to work out of the Boston, MA office.
 
Interested in the role, but don’t meet every qualification? We encourage you to still apply! At WHOOP, we believe there is much more to a candidate than what is written on paper, and we value character as much as experience. As we continue to build a diverse and inclusive environment, we encourage anyone who is interested in this role to apply.
 
WHOOP is an Equal Opportunity Employer and participates in E-verify to determine employment eligibility
 
The WHOOP compensation philosophy is designed to attract, motivate, and retain exceptional talent by offering competitive base salaries, meaningful equity, and consistent pay practices that reflect our mission and core values.
 
At WHOOP, we view total compensation as the combination of base salary, equity, and benefits, with equity serving as a key differentiator that aligns our employees with the long-term success of the company and allows every member of our corporate team to own part of WHOOP and share in the company’s long-term growth and success.
 
The U.S. base salary range for this full-time position is $140,000-$195,000. Salary ranges are determined by role, level, and location. Within each range, individual pay is based on factors such as job-related skills, experience, performance, and relevant education or training. 
 
In addition to the base salary, the successful candidate will also receive benefits and a generous equity package.
 
These ranges may be modified in the future to reflect evolving market conditions and organizational needs. While most offers will typically fall toward the starting point of the range, total compensation will depend on the candidate’s specific qualifications, expertise, and alignment with the role’s requirements.

Skills Required

  • B.S. in Mechanical Engineering or related field
  • 6+ years of mechanical design experience
  • Strong proficiency in 3D CAD (SolidWorks, Creo)
  • Experience with a range of materials and processes
  • Ability to lead cross-functional initiatives

What the Team is Saying

Josh
Manan Dedhia
Anahis

WHOOP Compensation & Benefits Highlights

  • Parental & Family Support Parental leave is described as generous, with an additional transition period to support return-to-work. Feedback suggests this policy stands out within the overall package.
  • Wellbeing & Lifestyle Benefits Wellness stipends, free WHOOP memberships (including a giftable one), a sleep-performance cash incentive, daily meals, and access to onsite gym and recovery tools create a lifestyle-oriented offering. Feedback suggests these perks meaningfully enhance the total rewards experience beyond base pay.
  • Equity Value & Accessibility Equity participation and stock option eligibility are highlighted, and ownership is portrayed as rewarding as the company grows. Feedback suggests this sense of ownership positively influences perceptions of compensation.

WHOOP Insights

Am I A Good Fit?
beta
Get Personalized Job Insights.
Our AI-powered fit analysis compares your resume with a job listing so you know if your skills & experience align.

The Company
HQ: Boston, MA
500 Employees
Year Founded: 2012

What We Do

At WHOOP, we’re on a mission to unlock human performance. WHOOP empowers members to perform at a higher level through a deeper understanding of their bodies and daily lives. Our wearable device and performance optimization platform has been adopted by many of the world's greatest athletes and consumers alike.

Why Work With Us

At WHOOP, we’re focused on building an inclusive and equitable team with a strong sense of belonging for everyone—increasing representation in every way as our team grows. We believe that our differences are our source of strength—so much so it’s one of our core values.


Gallery

Gallery
Gallery
Gallery
Gallery
Gallery
Gallery

WHOOP Offices

Hybrid Workspace

Employees engage in a combination of remote and on-site work.

Typical time on-site: 4 days a week
HQBoston, MA
Limerick, Limerick, V94 4D83 Ireland
Learn more

Similar Jobs

WHOOP Logo WHOOP

Incident Response Lead

Fitness • Hardware • Healthtech • Sports • Wearables
Easy Apply
Hybrid
Boston, MA, USA
500 Employees

WHOOP Logo WHOOP

Senior GRC Analyst

Fitness • Hardware • Healthtech • Sports • Wearables
Easy Apply
Hybrid
Boston, MA, USA
500 Employees
130K-170K Annually

WHOOP Logo WHOOP

Electrical Engineer

Fitness • Hardware • Healthtech • Sports • Wearables
Easy Apply
Hybrid
Boston, MA, USA
500 Employees

WHOOP Logo WHOOP

Principal AI/ML Researcher

Fitness • Hardware • Healthtech • Sports • Wearables
Easy Apply
Hybrid
Boston, MA, USA
500 Employees

Sign up now Access later

Create Free Account

Please log in or sign up to report this job.

Create Free Account