Jobs at Doncasters

Operate vacuum furnaces to melt metals, prepare and verify materials, load heat charges using forklifts/cranes, prepare launders and molds, assist with heat tapping, maintain records, ensure safety and efficient furnace turnaround.

Lead process and continuous improvement initiatives in a manufacturing facility using CAD for layouts, modeling, vendor integration, and project management. Manage ~$3M CapEx and $1M turnaround budgets, apply LEAN/Six Sigma, implement automation and PLC controls, and support operations to improve productivity. Hybrid role with occasional travel and irregular hours.

Develop, validate, and execute CMM inspection programs (PC-DMIS/Calypso) for precision aerospace components. Perform FAI and in-process inspections, interpret drawings/GD&T, analyze data, report results, troubleshoot measurement issues, maintain CMM calibration, and support continuous improvement.

Lead shift-level manufacturing operations for precision aerospace cast components. Drive productivity, OTIF delivery, process optimization, tooling and equipment utilization, capital projects, and cross-functional collaboration with maintenance, engineering, and quality.

Provide IT support across hardware, software, networking, and ERP systems. Administer Windows, Active Directory, O365, virtualization (Hyper-V), storage, backups, and disaster recovery. Respond to ManageEngine tickets, liaise with vendors, perform preventative maintenance, and support DFARS/CMMC controls to ensure security and compliance.

Ensure manufactured products meet quality standards by generating certification packs, managing quality issues, performing root cause analysis and corrective actions, auditing processes, maintaining control plans, monitoring KPIs (scrap, rework, PPM), training production staff, and submitting First Article Inspection and process approvals.

Owner of the Quality Management System and RCCA program, maintain AS9100 accreditation, perform internal/external ISO/AS audits, lead corrective actions, support manufacturing compliance and continuous improvement.

Early-career metallurgist in a 2-year graduate development program supporting aerospace investment casting. Perform metallurgical sample preparation and microscopy, produce and own test bar production and process routing, prepare reports and shipment documentation, interpret specifications, and assist troubleshooting related to alloy microstructure, chemistry, and mechanical properties.

Early-career Product Engineer in a 2-year graduate development program supporting aerospace investment casting. Responsibilities include process monitoring, part-specific production maintenance, tooling support, yield improvement, new part development, dimensional evaluation (Layout/CMM/Gauge/BlueLight), statistical analysis, and root-cause problem solving, with cross-functional rotations and mentor support.

Perform belt grinding to remove gates from precision castings, using abrasive belts and measuring tools (micrometers, radius gauges, templates). Inspect parts for accuracy, read blueprints/templates, and ensure quality standards for aerospace components on second shift.

Operate vacuum furnaces and related equipment to melt and prepare metal charges for precision casting. Load/unload furnaces using forklifts/cranes, prepare launders and molds, assist with heat tapping, maintain records, follow safety and quality procedures, and support efficient furnace turnaround.

Manually perform belt grinding to remove gates from precision castings, smooth and finish parts, and inspect using micrometers, gauges, templates, and blueprints to meet quality standards. Work second shift and follow manufacturing and QA processes.

Supervise manufacturing operations to produce quality aerospace cast components. Ensure process control, safety, OTIF delivery, productivity, and continuous improvement. Train and develop staff, manage performance, use ERP and planning systems, and coordinate with maintenance, engineering, and quality teams.

Perform fluorescent penetrant inspections (FPI Level II) on investment castings and wax patterns to specified procedures. Read/interpret blueprints, use gauging/measuring tools, ensure quality and defect detection, and meet production goals on night shift.

Entry-level Ceramics Engineer supporting aerospace investment casting. Own mold-building, dewax, mold firing and preparation for casting; identify and control key process variables; investigate and optimize processes; create automation programs/recipes; partner with operations on testing and verification; follow safety requirements and participate in cross-functional rotations and mentorship.

Support product and process development from inception through first article approval; create written processes and SOPs; optimize production to meet customer specifications; provide technical assistance across departments while ensuring compliance with safety and environmental regulations.

Lead lean transformation in a precision manufacturing plant: drive Kaizen and Hoshin planning, run TPM and root-cause analysis, perform time-studies, build visual management, manage improvement projects, train staff on 5S and lean, and deliver measurable KPI improvements (Productivity, OEE, Rework).

Hand-finish and smooth cast components using hand tools, follow written procedures, maintain attention to detail and safety to produce precision aerospace parts.

Early-career Process Engineer in a 2-year graduate development program supporting aerospace investment casting. Responsibilities include process ownership, monitoring and control, production maintenance, continuous improvement, defect reduction, and integrating new equipment/methods. Role includes mentor guidance, cross-functional rotations (Groton, CT then Oxford, AL), and capability building through hands-on exposure to manufacturing processes.

Develop and optimize ceramic materials, molds and cores for investment casting in aerospace. Collaborate with cross-functional teams to improve manufacturability and processes, perform testing and evaluation for quality compliance, and implement new materials and technologies to drive continuous improvement.