Post-Casting Manufacturing Engineer

Posted 16 Days Ago
Be an Early Applicant
Oxford, AL, USA
In-Office
Mid level
Aerospace • Automotive • Industrial • Manufacturing
The Role
Owns post-casting manufacturing processes for aerospace turbine blades and vanes, including shell knockout, rough machining, chemical core leaching, heat treatment, precision blending, equipment programming, and standard work. Ensures throughput, chemical and thermal compliance, surface finish, and dimensional conformance to casting drawings. Requires an engineering bachelor’s degree, at least three years of hands-on manufacturing experience, knowledge of heat treatment and pyrometry standards, chemical controls, tooling, and casting drawing interpretation.
Summary Generated by Built In
Job Summary & Responsibilities

Are you seeking an exciting opportunity as a Post-Casting Manufacturing Engineer? Could you serves as the primary technical authority and process owner for all post-solidification operations up to final casting drawing conformance?

At Doncasters we have an exciting opportunity for a Post-Casting Manufacturing Engineer to join our team in Oxford, AL.

The working hours for this role are Monday through Friday 7:30 AM to 4:30 PM.

Why join us?
Did you know that every time you take a flight, drive somewhere, or switch on a light, there’s a chance Doncasters played a part in making that happen?

We are a specialist manufacturer of complex precision cast components for aerospace engines and industrial gas turbines, supporting leading OEM programs.
We excel in turning metals into motion, working in alloys and manufacturing complex product designs to offer an unparalleled range of solutions for high performance and specialist applications.
We employ more than 3,000 people across 14 core manufacturing facilities globally, providing the scale and expertise required to serve leading aerospace engine and IGT OEMs.

At Doncasters, we believe in doing things the right way. That means acting with integrity, delivering with commitment, and working as one team to achieve more, together. Whether you're developing precision-engineered components, running world-class manufacturing operations, or supporting our people and processes, your role is part of something much bigger.

Join us and contribute to a legacy built on performance, precision, and the values that drive us forward - excellence, commitment, integrity, and teamwork.

What we can offer you:

• An interesting and varied field to work in
• An environment where you can learn and grow through constant development opportunities
• PTO
• Competitive 401K
• Competitive medical insurance

The Role

The Post-Casting Manufacturing Engineer serves as the primary technical authority and process owner for all post-solidification operations up to final casting drawing conformance. Located on-site at our Oxford, Alabama, aerospace investment casting facility, this role owns the process sequencing, equipment programming, and standard work for clearing raw castings into certified shippable products. The engineer's mandate covers shell knockout, rough machining operations to remove excess process-related metal, chemical core leaching, in-house heat treatment, and precision blending to dimensional compliance. Because we machine to the casting drawing, this role does not encompass final part machining (such as fir-tree root grinding or EDM/laser cooling-hole drilling). The engineer drives post-cast throughput, chemical/thermal process compliance, surface finish and dimensional integrity for advanced turbine blades and vanes.

Interested?
If you have any of the below skills, we would love to talk to you about your next career move:

  • Bachelor’s degree in Mechanical Engineering, Chemical Engineering, Metallurgical Engineering, Materials Science & Engineering, or related engineering discipline from an accredited program.
  • Minimum 3 years of hands-on manufacturing engineering experience in a heavy industrial or foundry setting, with specific exposure to chemical leaching, high-pressure water systems, thermal processing, or precision grinding/blending.
  • Strong understanding of mechanical metal removal mechanisms, abrasive media selection, and tool/fixture design.
  • Familiarity with heat treatment fundamentals and pyrometry standards (AMS2750/Nadcap framework) for operating in-house thermal equipment, alongside experience managing technical requirements for outsourced special processes.
  • Basic knowledge of industrial chemical controls, autoclaves, and chemical handling procedures.
  • Ability to read complex casting engineering drawings and interpret structured blue light color-maps to guide blending parameters.

To Apply

Apply online.

We’ll be in touch with you quickly after receiving your application.

Equal opportunities

Doncasters is committed to achieving workforce diversity and we pride ourselves on creating an inclusive working environment. We welcome all applications irrespective of social and cultural background, national origin, race, age, sex, gender identity, disability- physical or hidden, sexual orientation, veteran status, religious belief, or any other characteristics protected by law. We provide a fully inclusive and accessible recruitment process. We encourage all applicants to reach out if they require any support or accommodations to enable them to thrive throughout our recruitment process. Please contact [email protected].

Skills Required

  • Bachelor’s degree in Mechanical Engineering, Chemical Engineering, Metallurgical Engineering, Materials Science and Engineering, or a related engineering discipline from an accredited program
  • Minimum 3 years of hands-on manufacturing engineering experience in a heavy industrial or foundry setting
  • Experience with chemical leaching, high-pressure water systems, thermal processing, or precision grinding and blending
  • Strong understanding of mechanical metal removal mechanisms, abrasive media selection, and tool and fixture design
  • Familiarity with heat treatment fundamentals and AMS2750/Nadcap pyrometry standards
  • Experience managing technical requirements for outsourced special processes
  • Basic knowledge of industrial chemical controls, autoclaves, and chemical handling procedures
  • Ability to read complex casting engineering drawings and interpret structured blue light color maps
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The Company
956 Employees
Year Founded: 1778

What We Do

Doncasters is a leading independent manufacturer specializing in complex, highly engineered precision cast components and nickel- and cobalt-based superalloys. The company provides critical solutions to demanding industries, including aerospace, industrial gas turbines, automotive, and medical sectors. By supporting leading OEM programs, Doncasters excels in turning metals into motion, offering an unparalleled range of solutions for high-performance and specialist applications.

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