Thin Film Manufacturing Engineer (51714)

Posted 2 Days Ago
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95035, Milpitas, CA, USA
In-Office
121K-160K Annually
Mid level
Hardware • Manufacturing
The Role
Support and sustain day-to-day thin film manufacturing using ion beam techniques. Improve deposition and dry etch efficiency, design and run experiments to verify process robustness, perform SPC and DOE, conduct root cause analysis, implement corrective actions, collaborate on process integration, and optimize manufacturability to increase yields and lower cost.
Summary Generated by Built In

Thin Film Manufacturing Engineer

SUMMARY:

Under the direction of the Director of Thin Film Manufacturing Engineering, the Thin Film Manufacturing Engineer is responsible for the monitoring, sustaining, and supporting day-to-day thin film manufacturing processes utilizing ion beam techniques, including providing technical support to ensure process reliability; verifying process robustness with characterization of process latitudes through experimentation; improving the efficiency of deposition and/or dry etching processes; developing and implementing practices or methodologies which reduce cost and improve operational efficiency; conducting root cause analysis and implementing corrective action; and improving production yields via process/tool manufacturability optimization. This position is located in Milpitas, California.

ESSENTIAL FUNCTIONS:

  • Monitors, sustains, and supports day-to-day thin film manufacturing processes, programs, and activities
  • Ensures process reliability by providing technical support to operators, technicians, and other engineers
  • Collaborates with development team on new thin film process integration and manufacturing process improvements
  • Improves the efficiency of deposition and/or dry etching processes analyzing data, conducting experiments, and researching alternative methods which reduce scrap
  • Designs and conducts experiments to verify process robustness with characterization of process latitudes
  • Develops and implements practices or methodologies which lower cost, reduce cycle time, and improve operational efficiency
  • Conducts root cause analysis and implements corrective action if required
  • Responds to inquiries from other team members, managers, or departments
  • Uses Statistical Process Control (SPC) to analyze product quality data; develops charts or reports and presents findings before groups or teams
  • Adheres to all safety policies and procedures as required
  • Performs other duties of a similar nature or level*
Qualifications

MINIMUM QUALIFICATIONS:

  • Master’s degree in Chemistry, Chemical or Electrical Engineering, Materials Science, or Physics and/or equivalent relevant experience; PhD preferred
  • Three years of hands-on experience working in magnetic thin film fabrication or semiconductor industry in manufacturing or process engineering role
  • Hands-on experience in SPC and Design of Experiments (DOE)
  • Proficient in the use of Microsoft Office Applications

Knowledge, Skills, and Abilities:

  • Strong knowledge of magnetic thin film fabrication techniques using IBE/RIE/ALD and Ion Milling technology
  • Knowledge and experience of TMR, CPP GMR, spin transfer oscillator film processes
  • Knowledge of surface analytical/materials characterization techniques, including XRD, AFM, TEM, SEM, and FIB
  • Knowledge and experience using JMP or Excel and the ability to create macro formulas
  • Knowledge and ability to use Microsoft Office applications to create spreadsheets, Word documents, and presentations
  • Able to design experiments, analyze results, and recommend corrective action
  • Able to communicate effectively, both verbally and in writing, with all levels of contractors, employees, and management
  • Able to work productively and collaboratively with all levels of employees and management
  • Able to comply with all safety policies and procedures
  • Able to use critical thinking to resolve issues, conduct root cause analysis, and make recommendations for process improvements
  • Demonstrated critical thinking and analytical skills
  • Demonstrated organizational and time management skills
  • Demonstrated problem-solving and trouble shooting skills
  • Flexible and able to prioritize

The annual rate for this full-time position is between $121,000.00-$160,000.00 + bonus target + benefits. Within the range the individual pay may differ depending on additional factors including job responsibilities, job related knowledge, skills, abilities, education, and experience. The annual pay range shown is subject to change and may be modified periodically.

WORKING CONDITIONS:

The Thin Film Manufacturing Engineer works primarily in an office environment from Monday thru Friday. The schedule may be altered from time-to-time to meet business or operational needs; may travel from building-to-building as needed. Works in a class 100 ESD sensitive wafer manufacturing facility; wears a cleanroom (bunny) suit, including hood, gloves, safety glasses, booties, and mask.  May be exposed to hazardous conditions, chemicals, fumes, and/or gases during the course of workday; may be exposed to loud noise. Stands, walks, bends, and twists. Performs various fine grasping movements; operates a computer and enters information using a keyboard, operates a telephone, and other office equipment. May occasionally be required to push, pull, or lift up to 30 pounds.

*Other duties of a similar nature or level are duties that may be required but may not be specifically listed in the job description or posting.

TDK/Headway Technologies, Inc. provides equal employment opportunities (EEO) to all employees and applicants for employment without regard to race, color, religion, gender, national origin, age, disability, or genetics.  Applicants requiring accommodation in order to complete the application process should contact the Headway Human Resources Department.

Skills Required

  • Master's degree in Chemistry, Chemical or Electrical Engineering, Materials Science, or Physics (or equivalent experience)
  • PhD in relevant field
  • Three years of hands-on experience in magnetic thin film fabrication or semiconductor manufacturing/process engineering
  • Hands-on experience with Statistical Process Control (SPC) and Design of Experiments (DOE)
  • Proficiency with Microsoft Office applications
  • Strong knowledge of magnetic thin film fabrication techniques using IBE, RIE, ALD, and Ion Milling
  • Knowledge and experience with TMR, CPP GMR, and spin transfer oscillator film processes
  • Knowledge of surface analytical/materials characterization techniques including XRD, AFM, TEM, SEM, and FIB
  • Experience using JMP or Excel and ability to create macros/formulas
  • Ability to design experiments, analyze results, and recommend corrective actions
  • Effective verbal and written communication with all levels
  • Ability to comply with safety policies and cleanroom procedures
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The Company

What We Do

Headway Technologies, Inc., a subsidiary of TDK Corporation, is the world's only independent manufacturer of magnetic recording heads for the disk drive industry. Based in Milpitas, California, the company designs and manufactures magnetoresistive recording heads used to read and write data on hard magnetic disks. Its products are utilized in disk drives for PCs, portable computers, and servers.

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