Shield AI was founded to protect service members and civilians with intelligent systems. We are building the world’s best AI pilot and the aircraft that enable autonomy at scale. Our technology operates in complex, contested environments where GPS and communications may be denied, degraded, or unavailable.
The technology we build demands cross-functional teaming and collaborative execution to solve the hardest problems in autonomy, aerospace engineering, and robotics. Engineers at Shield AI do not work in silos — they work shoulder-to-shoulder across disciplines to rapidly move from concept to flight-ready systems deployed in the real world.
X-BAT represents the next generation of autonomous airpower: a runway-independent, AI-piloted aircraft designed to execute missions in highly contested environments. Powered by Hivemind, Shield AI’s combat-proven autonomy stack, X-BAT combines long-range performance, survivability, and autonomous mission execution into a scalable operational platform.
The Sr Manager of Aerostructures Design for X-BAT, role requires a technically elite aerospace leader who thrives in fast-moving environments, can build and scale high-performing engineering organizations, and is energized by solving complex problems that directly impact national security.
What you'll do:
- Lead the aerostructures design organization for the X-BAT program.
- Drive development of lightweight, manufacturable, survivable aircraft structures optimized for autonomous combat aircraft operations
- Partner closely with flight sciences, propulsion, avionics, manufacturing, autonomy, flight test, and supply chain teams to deliver integrated aircraft solutions
- Establish engineering processes, design standards, configuration management, and structural development roadmaps across the program lifecycle
- Oversee development and validation of composite and metallic airframe structures, including primary load-bearing assemblies
- Build and mentor a world-class aerostructures engineering team capable of rapid execution and technical excellence
- Support transition from development programs into scalable production environments
- Drive root-cause analysis and corrective action efforts for structural, manufacturing, and flight-test findings
- Present technical reviews, program risks, and strategic recommendations to executive leadership and external stakeholders
Required qualifications:
- Bachelor’s degree in Aerospace Engineering, Mechanical Engineering, or related field
- 12+ years of aerospace structural engineering experience, including leadership responsibility on advanced aircraft programs
- Deep expertise in aircraft primary structures, composites, metallic design, structural analysis, and integration
- Experience leading teams through full aircraft development cycles from conceptual design through flight test and production
- Strong understanding of aircraft loads, stress analysis, fatigue, durability, and structural substantiation methodologies
- Experience collaborating across highly integrated aerospace development organizations
- Proven ability to recruit, develop, and scale high-performing engineering teams
- Experience operating in fast-paced development environments with aggressive technical schedules
- Ability to obtain and maintain a U.S. security clearance
Preferred qualifications:
- Advanced degree in Aerospace Engineering or related discipline
- Experience with autonomous aircraft, tactical aviation, unmanned systems, or defense aerospace platforms
- Expertise in composite airframe manufacturing and high-rate production methodologies
- Background supporting low observable, survivability, or expeditionary aircraft design considerations
- Familiarity with military airworthiness standards and defense acquisition environments
- Experience supporting prototype-to-production transitions in venture-backed or high-growth aerospace organizationsDirector, Aerostructures – X-BAT
Skills Required
- Bachelor's degree in Aerospace Engineering, Mechanical Engineering, or related field
- 12+ years of aerospace structural engineering experience, including leadership responsibility on advanced aircraft programs
- Deep expertise in aircraft primary structures, composites, metallic design, structural analysis, and integration
- Experience leading teams through full aircraft development cycles from conceptual design through flight test and production
- Strong understanding of aircraft loads, stress analysis, fatigue, durability, and structural substantiation methodologies
- Experience collaborating across highly integrated aerospace development organizations
- Proven ability to recruit, develop, and scale high-performing engineering teams
- Experience operating in fast-paced development environments with aggressive technical schedules
- Ability to obtain and maintain a U.S. security clearance
- Advanced degree in Aerospace Engineering or related discipline
- Experience with autonomous aircraft, tactical aviation, unmanned systems, or defense aerospace platforms
- Expertise in composite airframe manufacturing and high-rate production methodologies
- Background supporting low observable, survivability, or expeditionary aircraft design considerations
- Familiarity with military airworthiness standards and defense acquisition environments
- Experience supporting prototype-to-production transitions in venture-backed or high-growth aerospace organizations
What the Team is Saying
Shield AI Compensation & Benefits Highlights
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Healthcare Strength — Healthcare coverage includes medical, dental, vision, and mental-health support, with company materials describing excellent coverage. Feedback suggests these offerings are comprehensive and consistently highlighted across official and third-party benefit lists.
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Equity Value & Accessibility — Equity is granted to all full-time hires, with RSU structures and tools like Carta Tax intended to improve understanding and tax timing. Feedback suggests this broad-based ownership approach is a notable component of total rewards.
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Parental & Family Support — Benefits include paid parental leave, fertility support, childcare benefits, family medical leave, and onsite resources such as a Mother's Room. Feedback suggests the family-oriented offerings are more expansive than basic coverage.
Shield AI Insights
What We Do
At Shield AI, you won't wait years to see your work reach the field. You'll build hardware and software that operates in the real world right now, in the hands of the people who depend on it. Hivemind, our AI pilot, has been flying since 2018. It has flown more than 30 platforms, including an F-16, and it now sits under a U.S. Air Force production contract for Collaborative Combat Aircraft. When you write code or shape a system here, you contribute to technology with a proven flight record and a clear production future. V-BAT flies intelligence, surveillance, and reconnaissance missions with an operational record that stretches from Ukraine to the Indo-Pacific. It delivers eyes where they matter most, in the most demanding conditions on earth. The teams behind it watch their work get tested where the stakes are real. X-BAT takes its first flight this year. It's an AI-piloted fighter that needs no runway, built to operate where traditional aircraft can't. Join now and you help shape a program at its earliest, most formative stage. That's the kind of ground-floor work that defines a career. Do the most impactful work of your life, on problems that matter. Autonomy at this level asks a lot of you. You'll take on problems in perception, planning, and control that few teams anywhere are equipped to solve. You'll work across disciplines, from aerospace and robotics to machine learning and systems engineering, alongside people who hold themselves to an exacting standard and expect the same from you. Our mission is clear: protect service members and civilians with intelligent systems. That purpose runs through every decision, every design review, and every deployment. It's why the work here carries a weight you can feel. Ready to join our mission? Explore our open roles and find where you fit.
Why Work With Us
Founded in 2015 by a former Navy SEAL, Shield AI builds AI pilots and uncrewed aircraft. Veterans aren't an afterthought here, they're at every level. It's why the work carries weight: AI pilots and uncrewed aircraft flying real missions, from Ukraine to the Indo-Pacific, protecting service members and civilians.
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Shield AI Offices
Hybrid Workspace
Employees engage in a combination of remote and on-site work.
