Senior Staff Engineer, Controls

Posted 12 Days Ago
Be an Early Applicant
Jessup, MD, USA
Hybrid
90K-154K Annually
Senior level
Appliances • Industrial
The Role
Lead controls design and development for NPI projects, translating product requirements into hardware and software controls. Design and validate systems for motors, pumps, valves, sensors and BMS integration (BACnet/Modbus). Develop V&V plans, create panel drawings and BOMs, qualify suppliers, lead cross-functional teams, document best practices, execute lab testing, author ECNs, support field issues, present controls strategy, and ensure regulatory code compliance.
Summary Generated by Built In

POSITION PURPOSE

The Senior Staff Controls Engineer will participate in New Product Introduction (NPI) project teams and lead software & hardware design and development for new product controls, participate in the development for controls (SMART) strategy and roadmap, and execute the controls roadmap.

PRINCIPAL ACCOUNTABILITIES

  • Participate in New Product Introduction (NPI) project teams as a Controls representative and Lead NPI Controls projects and provide technical support through the activities listed below:
  • Translate product requirements and specifications into controls software & hardware designs requirements and design documents that meet product function needs and quality & cost targets
  • Propose and present optimum controls solutions per each NPI controls spec
  • Design systems to control fan motors, pumps, valves, safety switches, heating elements, sensors, and other features that require data communication into and out of the BAC units for interaction with customer building management systems and other systems on cloud.
  • Develop controls system verification and validation plan, and execute the plan
  • Partner with the product platform teams and controls panel suppliers to create panel drawings, wiring diagrams, bills of material, and system configurator
  • Independently work with vendors, contractors to evaluate and qualify suppliers and/or technical proposals to achieve target cost and quality of every Controls project
  • Lead BAC internal cross-functional teams discussions where/when ever controls technical decisions need to be communicated and agreed
  • Define ‘best practice’ rules for customer software development from lessons learned from Controls projects and document the ‘best practice’
  • Establish testing procedure and define pass criteria for Controls systems, participate in lab testing, and analyze test data to optimize product performance characteristics
  • Lead activities to promote standardization across all business functions for software development and testing on controls systems
  • Identify and implement product improvements and cost-out opportunities through participating in NPI projects or existing product sustaining projects
  • Independently write Controls related Engineering Change Notices (ECN) to communicate controls design change and/or software design/documentation changes
  • Support field issues as presented and work to satisfy the customer expectations
  • Prepare and present Controls related technical training to all levels of the organization
  • Propose and present Controls Strategy and implementation plan to Technology/Product Strategy planning teams
  • Identify opportunities and implement improvements for increasing Controls development velocity and quality
  • Learn, apply, and keep current with regulatory codes and standards such as IEC, NEC, UL, FM, and associated electrical codes in markets BAC participates in globally

NATURE & SCOPE

The Senior Staff Controls Engineer reports to the Controls Engineering Manager as a part of the Global Engineering Department.  This role will have significant interaction with cross functional teams, third party vendors, contractors, our sales reps, and end user customers.

KNOWLEDGE & SKILLS

  • Bachelor’s Degree in Engineering or related discipline. Advanced degree or P.E. a plus.
  • 8+ years of experience in engineering with technical project management experience, with a minimum of 2 years in new product development
  • 5+ years of experience in developing electro-mechanical control systems, experience with HVAC control systems preferred
  • Proficiency in technical writing, specifically in controls/software specification writing, test plan writing, test plan execution
  • Familiar with software languages such as C/C++, Structured Text, and other PLC languages. Modicon, Beckhoff or Carel experience is preferred.
  • Familiarity with integrated communications via building management system (BMS) protocols such as BACNet and Modbus
  • Demonstrated capability with Microsoft Office, VBA experience and AutoCAD family of products, experience with software revision programs (Github) a plus
  • Previous experience in laboratory testing processes, including instrumentation and measurement techniques.

WORKING CONDITIONS

The physical demands described here are representative of those that must be met by an employee to successfully perform the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions of the job. While performing this job, the employee is regularly required to stand and walk up to 50% of the time. This position requires occasional lifting up to 30 pounds and travel both domestically and internationally up to 25% of the time.


BAC Hiring Compensation Range $90,000 to $154,100
 
BAC offers a comprehensive benefits package to include medical, dental, vision, paid time off, 401k, employee stock ownership plan, and more. Please see additional details on the BAC website at www.Baltimoreaircoil.com.  
 
BAC Employees are eligible to participate in an annual bonus incentive program.

Equal Opportunity Employer/Protected Veterans/Individuals with Disabilities
This employer is required to notify all applicants of their rights pursuant to federal employment laws. For further information, please review the Know Your Rights notice from the Department of Labor.

Skills Required

  • Bachelor's Degree in Engineering or related discipline
  • Advanced degree or PE
  • 8+ years of engineering experience including technical project management; minimum 2 years in new product development
  • 5+ years developing electro-mechanical control systems
  • Experience with HVAC control systems
  • Proficiency in controls/software specification writing, test plan writing and execution
  • Familiarity with C/C++, Structured Text, and other PLC languages
  • Experience with Modicon, Beckhoff or Carel
  • Familiarity with BMS protocols such as BACnet and Modbus
  • Demonstrated capability with Microsoft Office
  • VBA experience
  • Experience with AutoCAD family of products
  • Experience with software revision programs (Github)
  • Previous experience in laboratory testing processes, including instrumentation and measurement techniques
  • Willingness/ability to travel domestically and internationally up to 25%

Baltimore Aircoil Company Compensation & Benefits Highlights

The following summarizes recurring compensation and benefits themes identified from responses generated by popular LLMs to common candidate questions about Baltimore Aircoil Company and has not been reviewed or approved by Baltimore Aircoil Company.

  • Retirement Support Retirement programs include a 401(k) with employer match plus participation in an ESOP through the parent company, enhancing long‑term wealth building. Together, these ownership and savings elements stand out as a strong component of total compensation.
  • Healthcare Strength Core healthcare offerings span medical, dental, and vision with access to HSA/FSA options and telehealth. This breadth provides a solid baseline of coverage across common needs.
  • Fair & Transparent Compensation Compensation is positioned as competitive for the local market in many roles, with shop‑floor pay ranges consistent with that framing. Tuition reimbursement and related perks further strengthen the overall value beyond base pay.

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The Company
HQ: Jessup, Maryland
1,180 Employees
Year Founded: 1938

What We Do

At BAC, we don’t just build cooling systems, we shape the future of sustainable solutions. With over 85 years of innovation, we lead the HVAC, industrial, and refrigeration industries in delivering evaporative, hybrid, and dry cooling technologies that power the world’s most demanding environments. Global Reach | Sustainable Stewardship | Relentless innovation From data centers to manufacturing plants, our solutions help customers reduce energy use, improve efficiency, and protect the planet. Every day, our 3,000+ employees from our 500+ sales offices and 10 factories globally work side-by-side with partners to deliver smarter, safer, and more sustainable cooling. We’re proud to be part of Amsted Industries, an employee-owned company that thrives on teamwork, integrity, and enterprise. At BAC, we’re inspired by nature and powered by our people. Founded in 1938, BAC (Baltimore Aircoil Company) is a global leader in sustainable cooling solutions. Our mission is simple yet powerful: to continually advance truly sustainable cooling, inspired by nature and powered by our people, for a world that depends on it to grow, succeed, and thrive. We serve a wide range of industries, from commercial HVAC and industrial processing to mission-critical data centers, delivering high-performance solutions that balance human and planetary health. Our Values: -- Courage -- Innovation -- Responsibility -- Trust Why Work at BAC? BAC is more than a workplace, it’s a community. We empower our employees to lead, innovate, and grow. Our culture thrives on collaboration, inclusion, and a shared commitment to sustainability. Whether you're in engineering, marketing, operations, or customer service, your work at BAC makes a global impact. At BAC, You Can: -- GROW -- MAKE AN IMPACT -- FEEL VALUED -- BELONG We are: -- Employee-owned through Amsted Industries (US only) -- Globally present with local expertise -- Leaders in sustainability and innovation

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