Senior Process Engineer

Posted 21 Days Ago
Be an Early Applicant
Nashua, NH, USA
Hybrid
97K-165K Annually
Senior level
Aerospace • Hardware • Information Technology • Security • Software • Cybersecurity • Defense
Where purpose connects.
The Role
Designs, improves, and transitions manufacturing processes for advanced electronic assemblies. Responsibilities include developing fixtures and equipment, resolving non-conformances, supporting PPV/FAI, driving lean improvements, transitioning new products to production, collaborating across engineering, quality, supply chain, and test teams, and mentoring process engineers and technical staff. This is a fully onsite role in a production environment.
Summary Generated by Built In
Job Description
See what you're missing. Our employees work on the world's most advanced electronics - from detecting threats for F-35 pilots to illuminating the night for soldiers. Spanning air, land, sea, and space, we are developing the technology of tomorrow, delivered today. Drawing strength from our differences, we're innovating for the future. And you can, too. Our flexible work environment provides you a chance to change the world without giving up your personal life. We put our customers first - exemplified by our mission: "We Protect Those Who Protect Us®." Sound like a team you want to be a part of? Come build your career with BAE Systems.
Position is first shift--flexible to 4/10(Monday-Thursday) Typical hours are 6am-4pm
In Countermeasure & Electromagnetic Attack Solutions, we provide next-generation threat detection and countermeasure solutions to provide unparalleled electronic warfare capabilities to enhance mission survivability.
BAE Systems is looking for a Senior Process Engineer on the Advanced Compact EW Solutions (ACES) operations test and manufacturing team. This position will support multiple factories in Nashua but concentrate on the FOTD factory in our South Nashua facility.
The Position will include the following duties:
See what you're missing. Our employees work on the world's most advanced electronics - from detecting threats for F-35 pilots to illuminating the night for soldiers. Spanning air, land, sea, and space, we are developing the technology of tomorrow, delivered today. Drawing strength from our differences, we're innovating for the future. And you can, too. Our flexible work environment provides you a chance to change the world without giving up your personal life. We put our customers first - exemplified by our mission: "We Protect Those Who Protect Us®." Sound like a team you want to be a part of? Come build your career with BAE Systems.
Position is first shift--flexible to 4/10(Monday-Thursday)
In Countermeasure & Electromagnetic Attack Solutions, we provide next-generation threat detection and countermeasure solutions to provide unparalleled electronic warfare capabilities to enhance mission survivability.
BAE Systems is looking for a Senior Process Engineer on the Advanced Compact EW Solutions (ACES) operations test and manufacturing team. This position will support multiple factories in Nashua but concentrate on the FOTD factory in our South Nashua facility.
The Position will include the following duties:
  • Designs, develops, maintains and improves manufacturing processes and procedures while supporting or leading production layouts for assemblies, equipment installation, and applicable material handling.
  • Designs, specifies and acquires fixtures, tools and equipment required to support manufacturing.
  • Partners with program and operations teams to document and disposition Non-Conformances while driving systemic manufacturing defects to root cause and implements corrective actions.
  • Partner with program teams to assure designs are producible and maintainable. Actively supports or completes PPV/FAI.
  • Drives manufacturing process improvements, production problem resolutions, and integrating solutions into a lean manufacturing environment.
  • Collaborates with other functions such as supply chain, quality engineering and program engineering teams. Works closely with Test Engineering to assist with test debug and associated rework as applicable.
  • Works with program and new product devleopment to transition new assemblies to production.
  • Provides mentorship to other process engineers, test engineers and methods writers within the factory.

The individual will work in both office spaces and production environment supporting the factory full time onsite.
Because of the need for consistent, in-person collaboration and/or the requirement to perform all work onsite due to the nature of this role, it will be performed full-time on site. This means work will be conducted on location at a BAE Systems facility 100% of the time.
Required Education, Experience, & Skills
  • Bachelor's degree in an Engineering Discipline
  • At least 3 years of process engineering or equivelent experience.
  • Experience in Manufacturing and final assembly build processing
  • Experience with enginering material design and transition to production.
  • Ability to obtain a secret clearance.

Preferred Education, Experience, & Skills
  • Secret Clearance
  • Strong MES Paperless (BAE) Systems proficiency preferred.
  • Strong experence with AS9100(ISO 9000), AS9145(APQP) or equivalent quality standards preferred
  • Strong leadership, people skills, judgement and problem-solving capabilities.
  • Solid communication, teamwork and integration know-how will be required to work effectively across functions at multiple levels.
  • Exhibit sound judgment, initiative, and self-motivation and be able to complete complex tasks with minimal guidance.
  • Must be hands on and prepared to roll up your sleeves and work closely with assemblers, inspectors, test technicians, and peer design, manufacturing, or test engineers to work complex issues to closure.
  • Lean, SPC, 6 Sigma experience preferred. Should be able to conduct root cause investigation using applicable quality tools.
  • Confident with office applications and data analysis using excel, Minitab, or equivalent.
  • Manage time effectively while dealing with a variety of issues in a dynamic environment.

Pay Information
Full-Time Salary Range: $97008 - $164914
Please note: This range is based on our market pay structures. However, individual salaries are determined by a variety of factors including, but not limited to: business considerations, local market conditions, and internal equity, as well as candidate qualifications, such as skills, education, and experience.
Employee Benefits: At BAE Systems, we support our employees in all aspects of their life, including their health and financial well-being. Regular employees scheduled to work 20+ hours per week are offered: health, dental, and vision insurance; health savings accounts; a 401(k) savings plan; disability coverage; and life and accident insurance. We also have an employee assistance program, a legal plan, and other perks including discounts on things like home, auto, and pet insurance. Our leave programs include paid time off, paid holidays, as well as other types of leave, including paid parental, military, bereavement, and any applicable federal and state sick leave. Employees may participate in the company recognition program to receive monetary or non-monetary recognition awards. Other incentives may be available based on position level and/or job specifics.
About BAE Systems, Inc.
BAE Systems, Inc. is a defense, aerospace, and security company headquartered in Falls Church, Virginia, with more than 40,000 employees worldwide. We serve, supply, and protect those who protect us. As one of the most geographically diverse international defense companies, we deliver a full range of products and services spanning air, land, maritime, space, and cyber, including advanced electronics, intelligence solutions, and dedicated customer support.
Our culture is performance-driven and values-led, built on curiosity, creativity, and collaboration. Purpose isn't a tagline here. It's what drives us. We're developing breakthrough technologies that defend national security and make a lasting impact on our communities and our planet. When you join BAE Systems, you're not just building a career. You're contributing to a mission that truly matters.
This position will be posted for at least 5 calendar days. The posting will remain active until the position is filled, or a qualified pool of candidates is identified.

Skills Required

  • Bachelor's degree in an engineering discipline
  • At least 3 years of process engineering or equivalent experience
  • Experience in manufacturing and final assembly build processing
  • Experience with engineering material design and transition to production
  • Ability to obtain a Secret security clearance
  • Secret security clearance
  • Strong MES Paperless BAE Systems proficiency
  • Experience with AS9100, ISO 9000, AS9145, APQP, or equivalent quality standards
  • Lean, SPC, and Six Sigma experience
  • Root cause investigation using applicable quality tools
  • Proficiency with Microsoft Excel, Minitab, or equivalent data analysis tools
  • Leadership, communication, teamwork, judgment, and problem-solving skills
  • Ability to work fully onsite in a production environment

What the Team is Saying

BAE Systems, Inc. Compensation & Benefits Highlights

  • Healthcare Strength — Health coverage is broad with medical, dental, and vision options, plus mental health and EAP resources, and U.S. eligibility that can begin quickly. Materials also reference wellbeing programs designed to support employees and their families.
  • Retirement Support — Retirement offerings include a U.S. 401(k) savings plan with company match information highlighted in benefits summaries. Global materials also reference pension contributions in some regions, indicating solid long-term financial support.
  • Parental & Family Support — Programs include paid parental leave, adoption and surrogacy assistance, and back-up child and elder care for U.S. employees. Family resources and caregiving support are emphasized across benefit materials.

BAE Systems, Inc. Insights

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The Company
HQ: Falls Church, VA
40,000 Employees
Year Founded: 1999

What We Do

Improving the future and protecting lives is an ambitious mission, but it’s what we do. As a leading aerospace, defense, and security company, we work together to deliver a full range of products and services for air, land, space, and naval forces, as well as advanced electronics, security, information technology solutions and customer support services. How we work is rooted in purpose – a purpose to protect those who protect us, to unite our community of colleagues and customers, and to drive forward the growth and development of our exceptional team members. It's where purpose connects.

Why Work With Us

We believe your career should be filled with innovation and discovery. And that's exactly what you'll find at BAE Systems. As you work to develop the latest technology and defend national security, you will continually hone your skills and expand knowledge. On a sharp and collaborative team, you will be challenged – and supported – at every turn.

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About our Teams

BAE Systems, Inc. Offices

Hybrid Workspace

Employees engage in a combination of remote and on-site work.

As the work place continues to evolve, so do we. Remote and hybrid opportunities are available at BAE Systems depending on the nature of the role. Check your job requisition to learn more.

Typical time on-site: Not Specified
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