Senior Manufacturing Optimization Engineer

Posted 20 Hours Ago
Be an Early Applicant
Plainfield, IN, USA
In-Office
Senior level
Automotive
The Role
Lead manufacturing performance improvement by applying Lean and Six Sigma methods to raise OEE, reduce scrap, optimize cycle times, and drive continuous improvement. Assess and integrate Industry 4.0 technologies (automation, robotics, analytics), run Kaizen events, use VSM/5S/RCA, and leverage CAD/ERP/MES tools to deliver measurable operational gains and cross-functional alignment.
Summary Generated by Built In

We are looking for a talented Senior Manufacturing Optimization Engineer to join our team specializing in Manufacturing for our Cummins center located in Plainfield, IN.    

In this role, you will make an impact in the following ways:    

  • Action Oriented: You energize projects by stepping into new challenges quickly, driving momentum, and ensuring critical work moves forward without hesitation. 
  • Collaborative Leadership: You strengthen cross functional partnerships, creating alignment and shared ownership that accelerates results. 
  • Customer-Centric Execution: You elevate the customer experience by understanding needs deeply and shaping solutions that build trust and long-term loyalty. 
  • Engagement Driver: You cultivate an environment where people feel motivated, supported, and inspired to contribute their best work. 
  • Ambiguity Navigator: You bring clarity to uncertain situations, making steady progress even when direction is evolving or incomplete. 
  • Complexity Manager: You distill large volumes of information into clear insights, enabling smarter decisions and more effective problem solving. 
  • Conflict Stewardship: You address tensions constructively and calmly, preserving relationships while keeping teams focused on shared goals. 
  • Process Optimizer: You streamline workflows, reduce waste, and champion continuous improvement to enhance quality, efficiency, and operational excellence. 
Responsibilities

To be successful in this role you will need the following:   

  • Operational Excellence & OEE: A strong ability to improve Overall Equipment Effectiveness by reducing scrap, optimizing cycle times, and applying Lean and Six Sigma tools to elevate manufacturing performance. 
  • Technology Roadmap Execution: The capability to assess, select, and integrate Industry 4.0 technologies—automation, robotics, and advanced analytics—to modernize production systems and drive long-term competitiveness. 
  • Lean Mastery: Deep experience leading Kaizen events and applying 5S, MIFC, Value Stream Mapping, and Root Cause Analysis to eliminate waste and strengthen process discipline. 
  • Continuous Improvement Mindset: A commitment to identifying inefficiencies, implementing structured improvement methodologies, and sustaining gains across manufacturing operations. 
  • Software Proficiency: Strong command of CAD tools, Oracle, SolidWorks, and ERP/MES platforms to support design, planning, and real-time production management. 
  • Educational Foundation: A background in Manufacturing or Mechanical Engineering, with an MBA or MS preferred to support strategic decision making and leadership responsibilities. 
  • Lean Six Sigma Expertise: A Lean Six Sigma Black Belt (preferred) to lead data driven problem solving and guide teams through structured improvement projects. 
  • Technical & Analytical Agility: The ability to interpret complex operational data, diagnose performance gaps, and translate insights into actionable, measurable improvements. 

Education, Licenses, Certifications: 
College, university or equivalent degree, or equivalent practical experience required. 
This position may require licensing for compliance with export controls or sanctions regulations. 
Experience: 
Intermediate level of relevant work experience, including manufacturing or manufacturing plant experience, team leadership experience, preferred.

Qualifications

This is a 100% On-site position.

About UsCummins is an equal opportunity employer. Our policy is to provide equal employment opportunities to all qualified persons without regard to race, sex, color, disability, national origin, age, religion, union affiliation, sexual orientation, veteran status, citizenship, gender identity, or other status protected by law.

Skills Required

  • Improve Overall Equipment Effectiveness (OEE) using Lean and Six Sigma tools
  • Assess, select, and integrate Industry 4.0 technologies including automation, robotics, and advanced analytics
  • Lead Kaizen events and apply 5S, MIFC, Value Stream Mapping, and Root Cause Analysis
  • Proven continuous improvement mindset and ability to sustain process gains
  • Software proficiency with CAD tools, Oracle, SolidWorks, and ERP/MES platforms
  • College, university or equivalent degree, or equivalent practical experience
  • MBA or MS
  • Lean Six Sigma Black Belt
  • Intermediate level manufacturing or plant experience and team leadership experience
  • 100% on-site work at Plainfield, IN

Cummins Compensation & Benefits Highlights

The following summarizes recurring compensation and benefits themes identified from responses generated by popular LLMs to common candidate questions about Cummins and has not been reviewed or approved by Cummins.

  • Retirement Support A 401(k) with company contribution/match and both defined contribution and defined benefit pension plans are offered, alongside profit sharing and an employee stock purchase plan. This mix supports long-term savings and financial security.
  • Healthcare Strength Multiple medical plan options (HSA, HSA Plus, PPO) with dental, vision, life and long-term disability coverage are provided, along with telehealth, mental-health support, and wellness tools. In-network protections and HSA/HSA Plus structures are described to help manage costs.
  • Parental & Family Support Paid maternity and paternity leave, family medical leave, and adoption assistance are offered. Reduced or flexible hours and unpaid extended leave options further support caregiving needs.

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The Company
HQ: Columbus, IN
35,251 Employees
Year Founded: 1919

What We Do

At Cummins, we empower everyone to grow their careers through meaningful work, building inclusive and equitable teams, coaching, development and opportunities to make a difference. Across our entire organization, you'll find engineers, developers, and technicians who are innovating, designing, testing, and building. You'll also find accountants, marketers, as well as manufacturing, quality and supply chain specialists who are working with technology that's just as innovative and advanced.

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