Senior Electrified Powertrain Calibration Engineer

Posted 4 Days Ago
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Allen Park, MI, USA
In-Office
Senior level
Automotive • Manufacturing
The Role
Develop and validate electrified powertrain controls for BEV, FCEV, and HEV applications from prototype through production. Perform bench, dynamometer, and vehicle calibration; analyze data; validate and release controls software; conduct climate and altitude testing; calibrate propulsion, diagnostics, safety, thermal, high-voltage, and integration functions. Support research projects, troubleshoot electrical systems, and mentor team members while working with customers and project teams.
Summary Generated by Built In

At Roush, we fuse technology and engineering to provide product development solutions to customers in a diverse range of industries. Widely recognized for providing engineering, testing, prototype, and manufacturing services to the transportation industry, Roush also provides significant support to the aerospace, defense and theme park industries. With over 2,400 employees in facilities throughout the United States, Europe, Asia, and South America, our unique combination of creativity and tenacity activates big ideas on a global stage.
The Senior Electrified Powertrain Calibration Engineer will develop electrified powertrains from concept, through prototype, and to production level. The role will assimilate and understand the implications of new developments, quickly responding appropriately to situations as they evolve.  The role will mentor and support team members on project work and customer interactions. Timely authorization to work in the U.S. is required. This position is in Livonia, MI.  
As a Senior Electrified Powertrain Calibration Engineer, you will:

  • Participate in and/or lead development and validation of electrified powertrain controls for Battery Electric Vehicle (BEV) applications, Fuel Cell Electric Vehicles (FCEV), and Hybrid Electric Vehicles (HEV)
  • Participate in creation of requirements for controller software to meet overall project goals
  • Carry out bench, dynamometer, and vehicle-based electrified powertrain development
  • Analyze various data and present to team members
  • Perform validation and release of controls software into production
  • Perform hot climate, cold climate, and high-altitude development testing to meet customer objectives
  • Calibrate all aspects of powertrain function, including core propulsive features, diagnostics and safety, thermal systems, high voltage, and overall vehicle integration
  • Provide positive technical contributions in a project team environment
  • Support various dyno and/or vehicle-based research projects
  • Modify calibration as needed to collect various experimental data
  • Work hands-on with various electrical systems and components
Requirements to be considered for the Senior Electrified Powertrain Calibration Engineer:
  • Bachelor of Science in mechanical, automotive, electrical engineering or similar field
  • Minimum 4 years of relevant powertrain engineering experience to include hands-on hybrid and/or electric vehicle calibration and development experience
  • Vehicle and dynamometer-based calibration development experience
  • (ETAS INCA) or Accurate Technologies, Inc. (ATI) Vision calibration tools experience (or equivalent)
  • Thorough knowledge and understanding of modern powertrain operating principals and controls
  • Proficient in reading and interpreting controls algorithms presented in MATLAB, Simulink, or C-based software documentation
  • Experience with high voltage automotive electrical systems
  • CAN network testing and simulation ability
  • Proficient in reading and interpreting wiring schematics
  • Proficiency using multimeter and hand tools to identify and resolve electrical issues
  • Strong problem solving and communication skills, a self-starter, and the ability to work in a team environment
  • Strong computer skills including Microsoft Office
  • Excellent verbal, written and interpersonal communication skills
  • Ability to function and perform effectively in a team environment
  • A valid driver’s license with safe driving record

A successful candidate may also have:

  • Ability to drive a manual transmission vehicle
  • Ability to get a CDL B with several endorsements
  • Major U.S. certified vehicle OEM control system experience
  • Gasoline engine calibration and development experience
Our full-time benefits include: medical, dental, vision, life insurance, earned sick time, STD, LTD, 401K, tuition reimbursement, paid vacation, paid holidays, and more.
If you share our passion for providing innovative solutions to complex challenges, we want you on our team.
Please visit our careers page and apply by clicking on this link: https://jobs.roush.com/us/en/
Visit our website: www.roush.com
Like us on Facebook: www.facebook.com/RoushCareers
Roush is an EO employer – Veterans/Disabled and other protected categories
If you need a reasonable accommodation for our employment application process due to disability, please contact Roush Talent Acquisition at 734-779-7087.
 

Skills Required

  • Bachelor of Science degree in mechanical, automotive, electrical engineering, or a similar field
  • At least 4 years of relevant powertrain engineering experience
  • Hands-on hybrid and/or electric vehicle calibration and development experience
  • Vehicle- and dynamometer-based calibration development experience
  • Experience with ETAS INCA, ATI Vision, or equivalent calibration tools
  • Thorough knowledge of modern powertrain operating principles and controls
  • Ability to read and interpret controls algorithms in MATLAB, Simulink, or C-based software documentation
  • Experience with high-voltage automotive electrical systems
  • CAN network testing and simulation ability
  • Ability to read and interpret wiring schematics
  • Proficiency using a multimeter and hand tools to identify and resolve electrical issues
  • Strong problem-solving, communication, and teamwork skills
  • Strong computer skills, including Microsoft Office
  • Excellent verbal, written, and interpersonal communication skills
  • Valid driver's license and safe driving record
  • Ability to drive a manual transmission vehicle
  • Ability to obtain a CDL B with several endorsements
  • Major U.S.-certified vehicle OEM control system experience
  • Gasoline engine calibration and development experience

Roush Compensation & Benefits Highlights

The following summarizes recurring compensation and benefits themes identified from responses generated by popular LLMs to common candidate questions about Roush and has not been reviewed or approved by Roush.

  • Healthcare Strength — Health coverage is described as platinum-level and affordable, including medical, dental, vision, prescription coverage, telemedicine, and wellness supports such as EAP, diabetes, and tobacco-cessation programs. Core protections like short- and long-term disability and life/AD&D are highlighted as strengths.
  • Retirement Support — An employer-matched 401(k) is emphasized, with plan features such as profit-sharing elements, auto-enrollment, and loan availability that enhance accessibility. The retirement offering is characterized as competitive and a standout within the package.
  • Leave & Time Off Breadth — Paid vacation, paid holidays, and earned sick time are provided alongside leaves for family/medical needs, pregnancy/adoption, military duty, jury duty, and bereavement. The breadth supports varied time-off needs across different life events.

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The Company
HQ: Livonia, MI
2,079 Employees
Year Founded: 1976

What We Do

With a relentless spirit of possibilities, a challenge-driven culture, and an unmatched suite of capabilities, Roush creates remarkable and inspiring solutions for some of the world’s greatest organizations.

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