Jobs at Roush

Leads Roush’s defense business strategy, financial performance, growth initiatives, client relationships, compliance, quality, and organizational operations. Oversees engineering, contracting, security, IT, and compliance functions while developing business priorities, proposals, staffing strategies, employee engagement, and leadership performance. The role is onsite in Warren, Michigan and requires an active Department of Defense clearance up to Top Secret.

Paid CAE engineering internship analyzing vehicle, aerospace, and theme park structures using analytical and finite element methods. The intern will create and analyze finite element models, apply mechanical engineering techniques, and collaborate with engineers across varied programs. Candidates must pursue a mechanical engineering degree, have coursework in solid mechanics, finite element analysis, and numerical methods, and work 40 hours weekly in Livonia, Michigan.

Coordinates prototype project activities, schedules, budgets, materials, vendors, subcontractors, customer expectations, and deliverables. Tracks expenditures, transactions, milestones, status, and completion percentages while compiling reports and lessons learned. Supports project managers, resolves issues, monitors vendor performance, develops small project plans, and mentors team members to ensure quality and customer standards. Requires cross-functional collaboration, communication, computer proficiency, reliable attendance, and willingness to work overtime, including weekends.

Paid fall 2026 internship supporting vehicle electrical systems engineering. Responsibilities include electrical system design, CAN communication, diagnostics, harness development, troubleshooting, and validation testing. The role is full-time, onsite in Allen Park, Michigan, with occasional work in Livonia. Candidates will gain hands-on automotive engineering experience while collaborating with the Vehicle Engineering team.

Supervises mechanical engineering teams, providing technical direction, design reviews, risk assessment, mentoring, and performance management. Ensures customer requirements, budgets, and milestones are met while conducting hardware development, testing, prototyping, and production support. Develops DFMEA and validation plans, uses CAE and FEA to validate designs, supports quotations and customer proposals, and collaborates across disciplines on power, facility, interconnect, sensor, and connector requirements.

Coordinates vehicle engineering build and fabrication projects as the liaison between shop and engineering teams. Tracks issues and engineering changes, compiles build documentation, supports manufacturability reviews, coordinates vehicle and parts shipments, performs inspections, and ensures readiness for vehicle testing. The role requires an associate degree or equivalent experience, automotive or mechanical technician training, mechanical aptitude, and the ability to read technical prints and assembly instructions.

Design and develop mechanical systems from concept through prototype, translating customer needs into requirements and feasible concepts. Create and oversee 3D models and 2D drawings, conduct testing and analytical validation, and document project status. Apply DFMEA, DVP&R, DFM, and FEA methods while supporting automotive and related engineering programs. Provide technical leadership, coaching, troubleshooting, and hands-on support across multiple concurrent projects.

Designs and develops mechanical systems from concept through prototype, translating customer needs into requirements and feasible concepts. Performs engineering analysis, CAD modeling, testing, and analytical validation using CAE resources. Manages CAD deliverables, documents project status, supports multiple programs, and provides technical leadership, coaching, and oversight to team members. Works hands-on to troubleshoot complex mechanical problems while meeting customer and company standards.

The Senior Electrical Engineer leads electrical system development for internal and external projects, designs architecture, selects hardware, and conducts testing, guiding team members along the way.

Lead and mentor a dimensional analysis team performing CMM and 3D scan measurements, produce technical dimensional reports, troubleshoot CMM software/hardware, interact with customers, manage scheduling, calibration, and team issues, and ensure quality of measurement deliverables.

Lead evaluation and improvement of manufacturing processes, develop process flows and line layouts, define tooling and capital equipment, manage procurement and implementation, create work instructions, perform time studies and ergonomic assessments, coach junior engineers, and lead continuous improvement and launch activities for complex programs.

Document and report inspection, testing, and audit findings. Assist with incoming, in-process, and final inspections using basic metrology tools, support problem solving (5 Whys, 8D), participate in continual improvement, and assist with advanced quality planning for new products/processes.

Manages project-based accounts receivable and billing from start to finish, including purchase order review, invoice preparation, customer inquiries, collections, dispute resolution, month-end close reporting, revenue reconciliation, cost-versus-budget analysis, and contract documentation. Reviews labor, equipment, material, travel, and project costs; ensures invoices meet customer requirements; monitors deferred revenue and unfunded projects; and supports billing deadlines and cash flow objectives.

Assists with planning, scheduling, and coordinating prototype project activities across office, shop, customer, supplier, subcontractor, and vendor teams. Tracks data, schedules, milestones, budgets, reports, assignments, and project deliverables while supporting small project plans and continuous quality improvement.

Designs and develops vehicle electrical systems, wiring harnesses, schematics, and assemblies. Responsibilities include electrical packaging, harness print release, BOM creation, DFMEA and DVP support, supplier inspections, vehicle builds, validation testing, and troubleshooting using CAN tools, DVMs, and oscilloscopes. The engineer collaborates with customers, suppliers, assembly teams, and program stakeholders to diagnose electrical issues and support vehicle bring-up.

Designs and develops vehicle electrical systems, including wire harness architecture, connectors, sensors, power distribution, and schematics. Leads compatibility reviews, design verification, DFMEA, failure-mode mitigation, and print sign-offs. Collaborates with program teams, suppliers, analysis groups, and assembly partners while providing technical guidance to engineers. Requires electrical or mechanical engineering expertise, vehicle electronics experience, CAN knowledge, and wire harness design skills.

Manage multiple concurrent programs from quoting through completion, overseeing budgets, materials, production, schedules, quality, risks, scope changes, documentation, and customer relationships. Lead and mentor cross-functional program teams, coordinate subcontractors, monitor milestones and completion status, prepare reports and presentations, and ensure customer and company standards are met. The role also manages continuous improvement and day-to-day build operations.

Leads the creation of low-volume and one-of-a-kind parts using CNC and manual machining. Develops and modifies 3D CAD models, edits post processors and G/M code, plans multi-phase machining processes, operates mills and lathes, performs inspections and adjustments, and designs fixtures and jigs. Interprets drawings and customer requirements, troubleshoots production issues, maintains equipment, and mentors junior CNC machinists.

Perform FEA-based NVH and durability analyses across automotive, aerospace, and entertainment projects. Build and run linear, nonlinear, and dynamic CAE models, postprocess results, produce engineering reports, automate workflows with Python, and manage analysis files per company policies.

Manage multiple concurrent engineering and product development projects from inception to completion, overseeing budgets, schedules, quality, materials, subcontractors, documentation, customer relationships, and team coaching while reporting status and driving continuous improvement.