Jobs at Roush

Design and integrate power systems and powertrains into OEM vehicle and equipment applications. Develop and validate mechanical, electrical, and mechatronic components, conduct testing and data collection, create CAD models and engineering documentation, and support prototype through production builds. Collaborate with customers, suppliers, controls teams, and design groups on packaging, requirements, DFMEA, validation plans, calibration, and application sign-off. Ensure designs meet performance, quality, cost, and schedule requirements.

Develops complex mechanical designs using 3D CAD, manages configurable assemblies, creates manufacturing drawings, and supports concepts through prototyping and testing. Applies DFM, DFA, GD&T, FEA, and mechanical systems expertise to meet customer requirements. Provides technical leadership through design reviews, mentoring, standards enforcement, customer communication, and cross-functional collaboration across multiple engineering programs.

Develops 3D CAD models, configurable mechanical assemblies, concepts, prototypes, and manufacturing drawings for automotive, aerospace, and related programs. Applies GD&T, DFM/DFA, DFMEA, FEA, and CAE tools while supporting testing, supplier collaboration, and customer deliverables. The role requires hands-on mechanical problem-solving, knowledge of mechanisms and motion systems, effective communication, and the ability to manage multiple engineering programs in a team environment.

Develop and validate electrified powertrain controls for BEV, FCEV, and HEV applications from prototype through production. Perform bench, dynamometer, and vehicle calibration; analyze data; validate and release controls software; conduct climate and altitude testing; calibrate propulsion, diagnostics, safety, thermal, high-voltage, and integration functions. Support research projects, troubleshoot electrical systems, and mentor team members while working with customers and project teams.

Leads CAD quality reviews, design peer reviews, digital compatibility checks, CAD-to-BOM alignment, and release-readiness activities. Coordinates with Engineering, Design, Operations, and Program Management to identify integration risks, document actions, track issue closure, support quoting, and improve CAD processes. The role facilitates reviews and process discipline without owning design creation or Design team assignments.

Assists with planning, scheduling, and coordinating prototype project activities across office and shop operations. Tracks data and schedules, supports small project plans, reviews customer and supplier information, prepares reports, coordinates subcontractor assignments, monitors vendor performance, and helps ensure deliverables meet timelines and budgets. The role also relays customer expectations, documents lessons learned, and supports continuous quality improvement.

Plans, executes, monitors, and documents full-vehicle testing for durability, strength, fatigue, and customer usage. Inspects vehicle readiness, instrumentation, and configuration; analyzes test data; diagnoses issues; supports repairs and equipment upgrades; maintains test databases and analysis programs; and communicates findings and conclusions to engineering teams and customers.

Plans, executes, monitors, and documents full-vehicle testing for durability, strength, fatigue, and customer usage. Inspects and instruments vehicles, analyzes test data, maintains issue records and analysis programs, diagnoses problems, supports equipment upgrades, directs repairs, and communicates findings to customers and engineering teams.

Oversee multiple contract manufacturing programs from quote through completion, managing budgets, schedules, materials, quality, production, scope changes, customer relationships, subcontractors, and cross-functional teams. Lead and mentor program staff, monitor milestones and completion data, prepare reports, and ensure adherence to company and customer requirements. The role requires strong program management, financial analysis, communication, organizational, and customer engagement skills.

Coordinates prototype projects by managing schedules, budgets, expenditures, vendors, subcontractors, milestones, deliverables, status reporting, and customer expectations. Supports project managers, resolves issues, compiles project data and reports, and mentors team members to meet quality and customer standards. The role requires cross-functional collaboration, overtime availability, and proficiency with Microsoft Office applications.

Manage the talent acquisition team, recruiting strategy, sourcing programs, candidate experience, interview processes, offers, and pre-boarding. Partner with HR and hiring leaders on workforce planning, oversee recruiting metrics and technology, support campus and internship programs, ensure employment compliance, and lead continuous process improvements. The role requires substantial full-cycle recruiting, high-volume hiring, team leadership, and experience with STEM recruitment and OFCCP or EEO/AA guidelines.

Performs hands-on engine and vehicle development testing, analyzes test data, prepares technical reports, coordinates engineering and shop support teams, manages test hardware inventory, troubleshoots issues, and supports component and system design activities.

Manage multiple powertrain engineering programs from quoting through completion, overseeing budgets, schedules, materials, production, quality, risks, scope changes, customer relationships, and cross-functional teams. Lead and mentor program staff, coordinate subcontractors, maintain program documentation, track milestones and completion, prepare reports and presentations, and ensure customer and company requirements are met.

Mechanical Engineering Intern supporting advanced automotive engineering projects through SolidWorks design, build and assembly, troubleshooting, root cause analysis, cross-functional coordination, and product development testing. The role is onsite and full-time in Livonia, Michigan, from January through May 2027. Candidates must be engineering students, eligible for ITAR compliance, and interested in automotive and mechanical systems. Formula SAE/Baja participation, CAD experience, automotive repair, and prior internships are preferred.

Evaluates and improves manufacturing processes, workflows, layouts, tooling, equipment, and work instructions. Conducts feasibility assessments, manages equipment and tooling procurement, supports product launches, addresses ergonomic concerns, and leads continuous improvement initiatives. Serves as a subject matter expert by coaching engineers, training teams, and managing complex manufacturing programs across production, assembly, welding, and low-volume manufacturing environments.

Evaluates and improves manufacturing processes, including workflow, layouts, tooling, fixtures, equipment, work instructions, and production methods. Supports feasibility assessments, equipment procurement, product launches, pilot builds, testing, process sign-offs, ergonomics, technical training, and continuous improvement. Requires an engineering degree, production-based experience, manufacturing process knowledge, time-study capability, ISO 9001 and AS9100 familiarity, strong project planning skills, and U.S. citizenship or permanent residency for ITAR compliance.

Oversees prototype projects from planning through delivery, managing schedules, budgets, milestones, quality, customer expectations, subcontractor coordination, and cross-functional teams. Leads and mentors staff, monitors daily project progress, supports build operations, prepares reports and presentations, and drives continuous quality improvement.

Assembles, diagnoses, repairs, validates, and tests electrical, mechanical, instrumentation, and high-voltage vehicle systems. Provides technical support, mentoring, and subject-matter expertise to team members; coordinates testing with customers, engineers, and internal teams; performs functional inspections; manages testing schedules; and collects and organizes test data. The role supports autonomous vehicle and equipment development projects in Allen Park, Michigan.

Serves as the onsite front-desk representative, greeting visitors, answering and directing calls, managing mail, maintaining visitor and conference room records, and supporting building departments with administrative tasks. Handles employee and visitor badges, prepares documents using Microsoft Office, maintains supplies, and provides backup coverage. Requires strong communication, customer service, organization, reliability, and basic computer skills.

Supports powertrain and vehicle testing, including engine dynamometer and vehicle-based tests, troubleshooting hardware and controls, analyzing test data, preparing technical reports, coordinating internal engineering and shop support, managing test hardware inventory, and assisting with component and system design. The role works with customers and multidisciplinary engineering, fabrication, mechanics, and laboratory teams.