Process Engineer

Reposted 8 Days Ago
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Plattsburgh, NY, USA
In-Office
Mid level
Industrial • Manufacturing
The Role
Develops and improves molded-fiber manufacturing processes by optimizing cycle times, throughput, quality, and scrap. Establishes process parameters, procedures, documentation, PFMEAs, experiments, and capability studies. Leads technicians and quality monitoring, addresses production and quality issues, supports capital equipment justification, and coordinates NSF audits and GMP compliance. Requires manufacturing process experience, continuous improvement expertise, SPC GainSeeker knowledge, and an engineering degree.
Summary Generated by Built In
Company OverviewWhy Choose Us?

Novolex is a leading manufacturer of food, beverage, and specialty packaging that supports multiple industries including foodservice, restaurant delivery and carryout, food processing, grocery and retail, and industrial sectors. Novolex manufacturing and sourcing expertise spans a diverse range of substrates including resin, paper, molded fiber, aluminum and more. We provide customers a broad array of stock and customized solutions with 120 product categories, 250 brands and over 39,000 SKUs.

Our Sustainability Commitment

The Novolex sustainability vision is built upon three pillars: our products, our operations and our people. Each is critically important to our growth and future as a business. These pillars form the foundation of our company-wide commitment to sustainability, helping us achieve our ambitious goals through our wide-ranging initiatives.

Job Description

***Candidates must possess current and unrestricted authorization to work in the United States. Work visa sponsorship (e.g., H-1B, TN, etc.) is not available for this role, now or in the future.***


The Process Engineer responsible for developing and improving the manufacturing processes surrounding the production of Molded Fiber products and providing leadership for associates assigned to support quality and process monitoring.


Duties and responsibilities


The primary job duties and responsibilities are:


  • Works with management, technicians and operators to continually improve manufacturing processes (Decrease cycle times/optimize production, maximize throughput rate, increase product quality, and minimize scrap) and troubleshooting processing problems.
  • Creates and maintains accurate engineering/process documentation such as molding specifications, Process Flow diagrams, Process Failure Modes and Effects Analyses (PFMEAs), etc.
  • Establishes set-up and processing parameters based on material, machine capabilities.
  • Develops molding procedures to ensure consistent processing of product on all shifts.
  • Monitors and reviews daily production efficiencies with Production Manager on machine/process to ensure consistent processing.
  • Performs specified design of experiments and establish capability studies.
  • Identifies continuous improvement opportunities to improve efficiencies, reduce defects and drive cost savings.
  • Participates in documenting capital equipment justification.
  • Oversees the lab & process technicians, testing results, procedures, and overall quality program.
  • Monitors and coordinates responses to quality concerns from internal and external sources.
  • Manages and coordinates the NSF audit and GMP standards for the plant.
  • Immediately addresses and reports safety issues or hazards.
  • Maintains excellent safety record.
  • Maintains excellent attendance record.
  • Performs other duties as assigned.

Experience 


  • Three or more (3+) years of experience in a manufacturing environment; including successful completion of jobs or similar activities requiring control of a mechanical process and inspection of product to meet quality standards.
  • Must have Continuous Improvement experience
  • SPC Gain Seeker experience
  • Food Safety / GMP experience highly desired.
  • Paper science or paper making experience highly desired.

Skills


An individual must have the following skills in the Process Engineer position:

  • Must have analytical skills and proven leadership effectiveness.
  • Experience and/or working knowledge of Solid Works and AutoCAD is a plus.
  • Demonstrated self-compliance with company policies and procedures.
  • Effective verbal and written communication skills.
  • Proficient with Microsoft Office products.
  • PI systems experience (digital EOT systems)
  • Proficient to expert knowledge in pulp and fiber process and tooling.
  • Troubleshooting and problem-solving skills.
  • Time management.
  • Advance mathematical skills and numerical accuracy.

 Education

  •  BA/BS in Chemical, Mechanical or Industrial Engineering required.

#LI-TM1

#INDSalaried

Company BenefitsWhat You'll Get From UsBenefits

With safety as our top priority and a commitment to employee well-being an important focus, we offer comprehensive and competitive benefits that include medical, dental and vision insurance as well as a variety of other well-being resources focused on mental, physical and financial health. Specific benefits and well-being programs may vary depending on where you work.

Community Engagement

At Novolex, giving back to the local communities that support us is important. Our Focused Giving Program prioritizes support for organizations whose missions promote sustainability initiatives or address food and hunger needs. We also encourage facility level support of activities in the communities where our employees live and work.

Training and Development

We offer constant opportunities for advancement. From skills development to advanced education programs, training and development programs and courses are available through MyLearning. Programs include company and industry training curricula, support for formal education through the Tuition Reimbursement Program (Non-Union), and a Learning Management System that supports and enhances employee skills at all levels of the organization.


Novolex is committed to providing equal employment opportunity in all employment practices, including but not limited to selection, hiring, promotion, transfer, and compensation to all qualified applicants and employees without regard to age, race, color, national origin, sex, pregnancy, sexual orientation, gender identity, religion, handicap or disability, genetics, citizenship status, service member or veteran status, or any other category protected by federal, state, or local law. Any individual who, because of his or her disability, needs an accommodation in connection with an aspect of the Company's application process should contact [email protected].


Formerly Pactiv Evergreen

Skills Required

  • Bachelor’s degree in Chemical, Mechanical, or Industrial Engineering
  • Three or more years of experience in a manufacturing environment
  • Experience controlling mechanical processes and inspecting products to meet quality standards
  • Continuous improvement experience
  • SPC GainSeeker experience
  • Analytical skills and proven leadership effectiveness
  • Proficient knowledge of pulp and fiber processes and tooling
  • Effective verbal and written communication skills
  • Proficiency with Microsoft Office products
  • PI Systems experience, including digital EOT systems
  • Troubleshooting and problem-solving skills
  • Advanced mathematical skills and numerical accuracy
  • Food safety or GMP experience
  • Paper science or papermaking experience
  • Working knowledge of SolidWorks and AutoCAD

Novolex Compensation & Benefits Highlights

The following summarizes recurring compensation and benefits themes identified from responses generated by popular LLMs to common candidate questions about Novolex and has not been reviewed or approved by Novolex.

  • Healthcare Strength — Health coverage is described as broadly available, including medical, dental, and vision, with many finding the cost manageable. Experiences can vary by location and role, but core coverage and wellness resources are commonly highlighted.
  • Retirement Support — A 401(k) with employer matching is highlighted and is perceived as a meaningful component of the package. This benefit stands out among the more consistently praised elements despite site-to-site variations.
  • Leave & Time Off Breadth — Paid time off, paid breaks, and vacation are commonly offered across many roles. These provisions contribute to an overall benefits picture that is seen as acceptable to good depending on the facility.

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The Company
HQ: Charlotte, NC
23,000 Employees
Year Founded: 2003

What We Do

Novolex is a leading manufacturer of food, beverage, and specialty packaging serving foodservice, restaurant delivery and carryout, food processing, grocery and retail, and industrial customers. Its innovative product portfolio helps businesses operate efficiently, meet evolving customer expectations, and deliver everyday essentials to millions of customers worldwide. The company’s manufacturing network spans North America and Europe and includes two plastic-film recycling centers.

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