The Role
Plan, supervise and execute preventive and breakdown maintenance for production and utility equipment. Manage spare parts, budgets, logs, audits, and continuous-improvement activities. Troubleshoot PLC/HMI and CNC basics, lead root-cause analysis, ensure safety and compliance, and maintain skill matrices and training needs.
Summary Generated by Built In
- Develop preventive maintenance procedures/schedules and ensure implementation/ Formation of TBM, CBM, TBR
- Carry out inspections of the facilities to identify and resolve issues
- Plan and oversee all repair and installation activities related to Maintenance
- Allocate workload and supervise upkeep manpower’s
- Spare part management and spare cost reduction
- Monitor expenses and control the budget for maintenance
- Keep maintenance logs and report (MIS) on daily activities
- Ensure health and safety policies are complied with all works
- Competent in problem solving, team building, planning and decision making
- Breakdown maintenance of plant equipment like Liquid paint shop, Powder coating,AHU,CNC,Grinding,Burners,SPM’s,Sames make Paint shop equipment
- Programming & troubleshooting of Delta, Mitsubishi, Omron make PLC/HMI(Basics of PLC & CNC).
- Basics of Hydraulic and pneumatic system
- Utility Preventive & Breakdown maintenance (ACB, Transformer, DG set, compressor, material handling equipment’s (Forklift, Stacker, Hand Pallet)
- Maintaining history card, Root cause analysis, why-why analysis for major failures and action plan
- Maintaining and responsible for Internal /External Audits like RADAR/QMS/EMS/EnMS/OHSAS(ISO9001:2018/14001/45001/50001)
- Preparing skill matrix for manpower’s, training identification (TNI)
- Knowledge of 5S, Kaizen, TPM, LOTO.
- User friendly for SAP R/3 MM &PM module
Skills Required
- Develop and implement preventive maintenance procedures/schedules (TBM, CBM, TBR)
- Perform facility inspections and resolve maintenance issues
- Plan and oversee repair and installation activities
- Allocate workload and supervise maintenance manpower
- Spare part management and spare cost reduction
- Monitor maintenance expenses and control budget
- Maintain maintenance logs and daily MIS reporting
- Ensure compliance with health and safety policies
- Strong problem solving, team building, planning and decision making skills
- Breakdown maintenance of Liquid paint shop, Powder coating, AHU, CNC, Grinding, Burners, SPMs and paint shop equipment
- Programming and troubleshooting of Delta, Mitsubishi, Omron PLC/HMI (basic PLC & CNC)
- Basic knowledge of hydraulic and pneumatic systems
- Utility preventive and breakdown maintenance (ACB, Transformer, DG set, compressor, material handling equipment)
- Maintain history cards; perform root cause analysis and why-why analysis with action plans
- Manage and be responsible for internal/external audits (RADAR/QMS/EMS/EnMS/OHSAS/ISO9001:2018/14001/45001/50001)
- Prepare skill matrix for manpower and identify training needs (TNI)
- Knowledge and implementation of 5S, Kaizen, TPM and LOTO
- Experience using SAP R/3 MM and PM modules
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