Director, Quality Assurance

Posted 9 Hours Ago
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Newport, VT, USA
In-Office
Expert/Leader
Hardware • Defense • Manufacturing
The Role
Lead and own Quality Management System across multiple U.S. sites, drive continuous improvement, manage audits (ISO/customer/regulatory), oversee supplier and manufacturing quality, lead RCCA/CAPA, train and manage QA teams, monitor KPIs, and ensure compliance with contractual and regulatory requirements including ITAR/FAR.
Summary Generated by Built In

THE COMPANY

Galvion designs, develops, and manufactures ballistic helmets and dynamic power and data management solutions for the modern battlefield. We are a passionate, global, and fast-paced team collaborating with several strategic partners and are committed to enhancing the overall agility and survivability of the modern warfighter and tactical operator.

THE OPPORTUNITY

The Director, Quality leads the execution of quality strategy across multiple U.S. sites, driving a culture of continuous improvement and ensuring compliance with ISO and other regulatory standards. This role is responsible for the implementation, maintenance, and full ownership of the Quality Management System (QMS), while overseeing customer, supplier, and manufacturing quality to ensure consistent adherence to performance expectations. By monitoring key quality metrics and KPIs, the Manager identifies risks and negative trends and leads corrective and preventive actions to reduce defects and Cost of Poor Quality (COPQ). Serving as the primary point of contact for customer and supplier quality and contract performance issues, this position ensures effective communication, timely resolution, and strong stakeholder alignment. The role also includes leading and developing quality teams while collaborating with cross-functional partners to drive operational excellence and deliver sustained high-quality outcomes across all assigned sites.

Process Leadership & Quality System Management

  • Primary contact for third-party, customer, and regulatory audits and inspections
    across all assigned sites
  • Leads Root Cause and Corrective Action (RCCA/CAPA) activities across manufacturing, supplier, and customer issues
  • Coordinates and manages all external audits, including ISO, customer, and regulatory audits
  • Leads implementation of management system standards (e.g., ISO 9001, AS9100, ISO 14001, ISO 17025, etc.)
  • Develops, implements, and maintains site Quality Management Systems (QMS) and Quality Management Review (QMR) reporting
  • Ensures alignment of site QMS with corporate quality requirements
  • Reviews contracts for quality-related requirements and compliance obligations
  • Develops and maintains quality control processes for program-level customer orders in accordance with contract requirements
  • Establishes, maintains, and improves quality systems including MRB processes, inspection procedures, and related documentation
  • Manages calibration systems for manufacturing equipment and inspection instruments
  • Overseas daily management of QA/QC staff across multiple shifts and sites
  • Implements and applies quality tools such as 8D, PPAP, PDCA, 5-Whys, JDI, and other structured problem-solving methods
  • Ensures maintenance of all quality records, test data, and compliance documentation
  • Utilizes ERP and PLM systems to track, document, and manage nonconformances (NCs), CAPAs, and quality activities

Team Leadership, Training & Development

  • Hires, trains, and manages QC personnel across multiple sites and shifts
  • Provides coaching, mentoring, and development for Quality team members
  • Trains QC inspectors in inspection best practices and quality standards
  • Develops training programs focused on continuous improvement and cost reduction initiatives
  • Promotes a culture of accountability, quality ownership, and operational excellence

Performance & Supplier Management

  • Leads execution of quality programs including incoming inspection, WIP inspection, final inspection, and specialized testing (e.g., ballistics testing)
  • Monitors incoming quality, WIP yield, and final inspection performance, including hands-on inspection support as needed
  • Maintains and improves supplier quality systems in collaboration with Supply Chain
  • Drives supplier corrective and preventive actions and supports supplier performance reviews and scorecards
  • Supports development and maintenance of approved supplier lists
  • Supports and facilitates customer and government audits as required
  • Maintains compliance with ITAR, FAR, and other applicable regulatory requirements
  • Serves as quality liaison for customer and supplier contract performance issues
  • Ensures responsiveness to internal and external stakeholders with a customer-focused approach

Knowledge, Skills & Experience Requirements

  • Bachelor of Science degree in Engineering or related field
  • 10+ years of experience in manufacturing quality roles
  • 5+ years of management experience
  • Experience leading cost savings and continuous improvement initiatives
  • Strong understanding of ISO standards and Quality Management Systems (QMS)
  • Ability to read and interpret 2D/3D engineering drawings and specifications
  • Proficiency in Microsoft Office (Word, Excel, PowerPoint, Outlook); statistical software experience preferred
  • Strong written and verbal communication skills
  • Excellent problem-solving skills with a collaborative team mindset
  • Hands-on experience with quality inspection activities
  • Strong project management capabilities
  • Ability to adapt to changing priorities and production schedules
  • Experience with standard measurement tools for inspection
  • Positive, proactive, and customer-focused attitude

Galvion provides equal employment opportunities (EEO) to all employees and applicants for employment without regard to race, color, religion, gender, sexual orientation, gender identity or expression, national origin, age, disability, genetic information, marital status, amnesty, or status as a covered veteran in accordance with applicable federal, state and local laws. Galvion complies with applicable state and local laws governing non-discrimination in employment in every location in which the company has facilities. This policy applies to all terms and conditions of employment, including, but not limited to, hiring, placement, promotion, termination, layoff, recall, transfer, leaves of absence, compensation, and training.

Skills Required

  • Bachelor of Science in Engineering or related field
  • 10+ years of experience in manufacturing quality roles
  • 5+ years of management experience
  • Experience leading cost savings and continuous improvement initiatives
  • Strong understanding of ISO standards and Quality Management Systems (QMS) including ISO 9001 and AS9100
  • Ability to read and interpret 2D/3D engineering drawings and specifications
  • Proficiency in Microsoft Office (Word, Excel, PowerPoint, Outlook)
  • Experience with ERP and PLM systems to manage nonconformances and quality activities
  • Statistical software experience
  • Hands-on experience with quality inspection activities and standard measurement tools
  • Experience managing audits (third-party, customer, regulatory) and audit responses
  • Strong written and verbal communication and problem-solving skills
  • Strong project management capabilities
  • Familiarity with ITAR, FAR, and applicable regulatory requirements
  • Experience with structured problem-solving and quality tools (8D, PPAP, PDCA, 5-Whys, JDI)
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The Company
450 Employees
Year Founded: 2002

What We Do

Galvion designs, develops, and delivers mission-critical head solutions, intelligent power and data management systems, and advanced integrated soldier systems for the world’s most demanding military and tactical teams. The company focuses on active, integrated systems that enhance performance and survivability, moving beyond purely passive protection to meet the ever-changing demands of the modern battlefield.

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