Controls Engineer - Senior

Posted 2 Days Ago
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Whitakers, NC, USA
In-Office
Senior level
Automotive
The Role
Develop, program, implement, troubleshoot, and support PLC-based controls for manufacturing equipment. Diagnose electrical and sensor issues, update schematics and control documentation, maintain change history, support equipment startups and preventive maintenance, and implement safety safeguards. Collaborate with production, maintenance, and quality teams to improve equipment quality, stability, uptime, and safety. FANUC robot programming exposure is beneficial.
Summary Generated by Built In

Job Summary: 

 

We are looking for a talented Controls Engineer to join our team in Rocky Mount, NC (RMEP). You will contribute to the development, implementation, and support of PLC-based control systems for manufacturing equipment and processes. Working cross-functionally, you will troubleshoot controls, electrical, and sensor issues, support stable operations, and help deliver safe, high-quality, and continuously improving production performance. FANUC programming exposure is a plus.

 

In this role, you will make an impact in the following ways:

  • Configure, program, and support PLC-based machine controls on production equipment.

  • Troubleshoot controls/electrical/sensor issues to restore production quickly and safely.

  • Assist in designing and updating electrical control schematics and documentation.

  • Execute improvement actions that enhance quality, stability, and uptime.

  • Apply change control and maintain accurate revision history for control logic.

  • Collaborate with production, maintenance, and quality to align solutions to plant goals.

  • Support equipment startups, upgrades, and preventive maintenance activities.

  • Contribute to safety risk assessments and implement control safeguards/interlocks.

Responsibilities

To be successful in this role you will need the following:

  • Hands-on experience with PLC-based control systems in a manufacturing environment.

  • Ability to diagnose controls/electrical/sensor issues methodically under time pressure.

  • Clear, collaborative communication with cross-functional partners.

  • Demonstrated commitment to safety, product quality, and continuous improvement.

  • Exposure to FANUC robot programming (plus).

Key Competencies:

  • Analytical Troubleshooting

  • Team Collaboration and Communication

  • Attention to Safety and Quality

  • Learning Agility and Ownership

Education, Licenses, Certifications:

  • College, university, or equivalent degree in Engineering, STEM (Science, Technology, Engineering, Mathematics), or a related field, or equivalent industry experience.

Experience:

  • Controls engineering, industrial automation, manufacturing engineering, or a related technical discipline.

  • Experience developing, implementing, and supporting PLC-based control systems; factory and FANUC programming is a plus.

Qualifications
  • Strong knowledge of controls engineering principles, including PLC programming, electrical control systems, automation technologies, and manufacturing processes. Fanuc robot programming experience is a plus

  • Ability to diagnose and resolve complex controls, electrical, sensor, and automation issues in a fast-paced manufacturing environment.

  • Effective collaboration and communication skills, with the ability to work cross-functionally and influence diverse stakeholders.

  • Commitment to safety, quality, and continuous improvement, ensuring all solutions align with operational, environmental, and business objectives. 

  • 100% onsite position.

About UsCummins is an equal opportunity employer. Our policy is to provide equal employment opportunities to all qualified persons without regard to race, sex, color, disability, national origin, age, religion, union affiliation, sexual orientation, veteran status, citizenship, gender identity, or other status protected by law.

Skills Required

  • Hands-on experience with PLC-based control systems in a manufacturing environment
  • Ability to diagnose controls, electrical, sensor, and automation issues under time pressure
  • Knowledge of PLC programming, electrical control systems, automation technologies, and manufacturing processes
  • College, university, or equivalent degree in Engineering, STEM, or a related field, or equivalent industry experience
  • Experience in controls engineering, industrial automation, manufacturing engineering, or a related technical discipline
  • Effective cross-functional collaboration and communication skills
  • Commitment to safety, quality, and continuous improvement
  • FANUC robot programming experience
  • Ability to work 100% onsite in Rocky Mount, North Carolina

Cummins Compensation & Benefits Highlights

The following summarizes recurring compensation and benefits themes identified from responses generated by popular LLMs to common candidate questions about Cummins and has not been reviewed or approved by Cummins.

  • Retirement Support — A 401(k) with company contribution/match and both defined contribution and defined benefit pension plans are offered, alongside profit sharing and an employee stock purchase plan. This mix supports long-term savings and financial security.
  • Healthcare Strength — Multiple medical plan options (HSA, HSA Plus, PPO) with dental, vision, life and long-term disability coverage are provided, along with telehealth, mental-health support, and wellness tools. In-network protections and HSA/HSA Plus structures are described to help manage costs.
  • Parental & Family Support — Paid maternity and paternity leave, family medical leave, and adoption assistance are offered. Reduced or flexible hours and unpaid extended leave options further support caregiving needs.

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The Company
HQ: Columbus, IN
35,251 Employees
Year Founded: 1919

What We Do

At Cummins, we empower everyone to grow their careers through meaningful work, building inclusive and equitable teams, coaching, development and opportunities to make a difference. Across our entire organization, you'll find engineers, developers, and technicians who are innovating, designing, testing, and building. You'll also find accountants, marketers, as well as manufacturing, quality and supply chain specialists who are working with technology that's just as innovative and advanced.

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