Controls Engineer - Senior

Posted 12 Days Ago
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Fletcher, NC, USA
In-Office
Senior level
Automotive
The Role
Designs, implements, and troubleshoots electrical controls, automation hardware, software, and networking solutions for manufacturing systems. Partners with operations, maintenance, engineering, suppliers, and production teams to improve equipment reliability, safety, connectivity, process capability, quality, uptime, and operational efficiency. Provides hands-on technical support, resolves programming and controls issues, strengthens system security, and leads continuous improvement initiatives.
Summary Generated by Built In

We are looking for a talented Senior Controls Engineer to join our Cummins Drivetrain and Braking Systems (CDBS) Manufacturing team located in Fletcher, NC.       

In this role, you will make an impact in the following ways:        

  • Cross-Functional Collaboration: Build strong partnerships with operations, engineering, maintenance, suppliers, and production teams to deliver automation and controls solutions that support shared manufacturing objectives. 

  • Effective Communication: Translate complex technical concepts into clear, actionable information for diverse audiences, ensuring alignment on project goals, system changes, and operational improvements. 

  • Safety Leadership: Champion a proactive safety culture by identifying controls-related risks, supporting corrective actions, and promoting safe work practices that contribute to an injury-free workplace. 

  • Controls Engineering Excellence: Design, review, and implement controls hardware and software solutions that improve equipment performance, reliability, and integration across manufacturing systems. 

  • Advanced Automation & Networking: Drive manufacturing innovation by implementing automation technologies and controls networking solutions that enhance machine connectivity, process visibility, and operational efficiency. 

  • System Security & Reliability: Strengthen manufacturing operations by developing secure, reliable control systems that protect equipment, data, and production processes from operational and cybersecurity risks. 

  • Troubleshooting & Continuous Improvement: Apply electrical controls expertise to rapidly diagnose and resolve system issues, minimizing downtime and improving overall equipment effectiveness. 

  • Manufacturing Optimization: Leverage machine programming, sensor technology, and manufacturing knowledge to improve process capability, product quality, automation performance, and continuous improvement initiatives. 

Responsibilities

To be successful in this role you will need the following:       

  • Technical Troubleshooting Expertise: Develop the ability to quickly diagnose and resolve electrical, controls, and programming issues to minimize downtime and maintain production performance. 

  • Hands-On Maintenance Support: Partner closely with maintenance teams by providing practical, on-the-floor technical support that ensures equipment reliability and efficient problem resolution. 

  • Sense of Urgency & Problem Solving: Apply analytical thinking and a proactive approach to identify root causes, implement corrective actions, and restore systems to operational status as quickly as possible. 

  • Manufacturing Operations Focus: Build a strong understanding of production processes and equipment to make effective decisions that improve uptime, productivity, and overall operational efficiency. 

Education, Licenses, Certifications:  
College, university, or degree in STEM (Science, Technology, Engineering, Math) or related field, or equivalent experience required. 
This position may require licensing for compliance with export controls or sanctions regulations.  
 
Experience:  
Intermediate level of relevant work experience required. 

Qualifications

.

About UsCummins is an equal opportunity employer. Our policy is to provide equal employment opportunities to all qualified persons without regard to race, sex, color, disability, national origin, age, religion, union affiliation, sexual orientation, veteran status, citizenship, gender identity, or other status protected by law.

Skills Required

  • College, university, or degree in STEM or a related field, or equivalent experience
  • Intermediate level of relevant work experience
  • Licensing may be required for compliance with export controls or sanctions regulations

Cummins Compensation & Benefits Highlights

The following summarizes recurring compensation and benefits themes identified from responses generated by popular LLMs to common candidate questions about Cummins and has not been reviewed or approved by Cummins.

  • Retirement Support — A 401(k) with company contribution/match and both defined contribution and defined benefit pension plans are offered, alongside profit sharing and an employee stock purchase plan. This mix supports long-term savings and financial security.
  • Healthcare Strength — Multiple medical plan options (HSA, HSA Plus, PPO) with dental, vision, life and long-term disability coverage are provided, along with telehealth, mental-health support, and wellness tools. In-network protections and HSA/HSA Plus structures are described to help manage costs.
  • Parental & Family Support — Paid maternity and paternity leave, family medical leave, and adoption assistance are offered. Reduced or flexible hours and unpaid extended leave options further support caregiving needs.

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The Company
HQ: Columbus, IN
35,251 Employees
Year Founded: 1919

What We Do

At Cummins, we empower everyone to grow their careers through meaningful work, building inclusive and equitable teams, coaching, development and opportunities to make a difference. Across our entire organization, you'll find engineers, developers, and technicians who are innovating, designing, testing, and building. You'll also find accountants, marketers, as well as manufacturing, quality and supply chain specialists who are working with technology that's just as innovative and advanced.

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