Sustaining Engineer, Body & Closure Systems

Posted 11 Days Ago
Be an Early Applicant
Foster City, CA, USA
In-Office
153K-184K Annually
Senior level
Artificial Intelligence • Machine Learning • Robotics • Software • Transportation • Design • Manufacturing
Zoox is an autonomous mobility company that’s created a purpose-built robotaxi to give the world a better way to ride.
The Role
Own sustaining engineering for vehicle body and closure systems across production and in-service autonomous vehicle fleets. Lead root-cause investigations, corrective actions, design changes, validation, engineering change requests, retrofits, and rework campaigns. Use fleet and production data to improve safety, durability, reliability, serviceability, manufacturability, and uptime while collaborating with development, manufacturing, service, quality, reliability, and suppliers.
Summary Generated by Built In
At Zoox, we are developing a purpose built autonomous robotaxi, and the Sustaining Engineering team plays a critical role in ensuring the long term reliability, safety, serviceability, and availability of our fleet as it operates at scale.

As a Sustaining Engineer supporting Body and Closure Systems, you will independently own sustaining engineering for key subsystems supporting both the in-service fleet and vehicles in current production. You will drive root cause investigations and corrective actions, making subsystem-level technical decisions and leading changes through design, validation, release, and fleet implementation.

This role requires close collaboration with Vehicle Development, Manufacturing, Service, Quality, Reliability, and Suppliers in a fast paced and often ambiguous environment. You will prioritize work based on fleet and production impact, delivering solutions that improve safety, durability, fleet uptime, and manufacturing performance.

In this role, you will:

  • Own sustaining engineering and corrective action development for body and closure systems across the in service fleet and vehicles in current production, from root cause confirmation through fleet-wide implementation
  • Drive end-to-end resolution of field and manufacturing issues across door systems, latches, actuators, sealing, access panels, glazing, and body structures
  • Apply fleet and production data, including MTBF, repeat failure rates, and downtime drivers, to prioritize work, validate solutions, and drive continuous improvement
  • Lead design updates and system improvements, ensuring robust performance, durability, efficiency, and serviceability in both fleet and production environments
  • Author and manage Engineering Change Requests and Change Actions, and develop and execute validation plans at component, system, and vehicle levels
  • Support and lead retrofit and rework campaigns, and partner with suppliers to resolve quality issues and improve reliability and manufacturability

Qualifications

  • BS in Mechanical or Electrical Engineering or related discipline 
  • 8+ years of experience in powertrain, thermal, battery, or EV systems within a product development, manufacturing, or sustaining environment
  • Demonstrated ability to deliver subsystem-level corrective actions that improve reliability, durability, manufacturability, or serviceability in production vehicles
  • Experience with root cause analysis, DFMEA, and product and process validation
  • Excellent communication and documentation skills with the ability to work cross-functionally in a fast-paced environment while managing multiple priorities

Bonus Qualifications

  • Experience in autonomous vehicles
  • Experience with Design for Manufacturing and Design for Service (DFM/DFS), and Lean, Six Sigma, or similar continuous improvement methodologies
  • Proficiency with 3D CAD tools, CATIA preferred, and familiarity with tools such as 3DX, DELMIA, SAP, JIRA, Confluence, or data analysis or visualization tools such as dashboards, SQL, and Python 

Skills Required

  • Bachelor’s degree in Mechanical Engineering, Electrical Engineering, or a related discipline
  • 8+ years of experience in powertrain, thermal, battery, or EV systems within product development, manufacturing, or sustaining engineering
  • Experience delivering subsystem-level corrective actions that improve reliability, durability, manufacturability, or serviceability in production vehicles
  • Experience with root cause analysis, DFMEA, and product and process validation
  • Excellent communication and documentation skills
  • Ability to work cross-functionally in a fast-paced environment while managing multiple priorities
  • Experience with autonomous vehicles
  • Experience with Design for Manufacturing, Design for Service, Lean, Six Sigma, or similar continuous improvement methodologies
  • Proficiency with 3D CAD tools, preferably CATIA
  • Familiarity with 3DX, DELMIA, SAP, JIRA, Confluence, dashboards, SQL, or Python

Zoox Compensation & Benefits Highlights

The following summarizes recurring compensation and benefits themes identified from responses generated by popular LLMs to common candidate questions about Zoox and has not been reviewed or approved by Zoox.

  • Healthcare Strength — Healthcare is extensive, with broad medical and vision options, company‑paid disability coverage, and multiple mental‑health resources. Feedback suggests coverage breadth and auxiliary programs support a wide range of needs.
  • Parental & Family Support — Family supports include paid parental leave, additional pregnancy disability time, fertility coverage, and adoption/surrogacy assistance. Backup care and family‑oriented programs further reinforce support across life stages.
  • Wellbeing & Lifestyle Benefits — Day‑to‑day perks are robust, including free daily meals, fitness subsidies, commuter support, and on‑site amenities. Feedback suggests these lifestyle benefits enhance convenience and workplace experience, especially for office‑based roles.

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The Company
HQ: Foster City, CA
2,900 Employees
Year Founded: 2014

What We Do

Zoox is an autonomous mobility company that was founded to provide a safer, cleaner, and more enjoyable future on the road. To achieve that goal, the company has spent the past 10 years creating a purpose-built robotaxi that gives the world a better way to ride.

Why Work With Us

At Zoox, we are working to solve one of the greatest technological challenges of our generation. From the beginning, we have been focused on our goal of reimagining transportation from the ground up. We are a mission-driven community of innovators working together to create a safer, cleaner, and more enjoyable future on the road.

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