Staff Hardware Reliability Engineer

Posted 2 Days Ago
Be an Early Applicant
2 Locations
Hybrid
163K-290K Annually
Expert/Leader
Automotive
The Role
Lead hardware reliability efforts for autonomous vehicle systems by assessing designs, developing shock, vibration, and thermal test campaigns, analyzing failures, driving corrective actions, facilitating DFMEA, and creating predictive reliability models. Collaborate with hardware, systems, safety, software, field operations, and manufacturing teams to improve reliability across diverse environments and support mass production of automotive and optomechanical hardware.
Summary Generated by Built In

Who we are

Aurora’s mission is to deliver the benefits of self-driving technology safely, quickly, and broadly.

The Aurora Driver will create a new era in mobility and logistics, one that will bring a safer, more efficient, and more accessible future to everyone.

At Aurora, you will tackle massively complex problems alongside other passionate, intelligent individuals, growing as an expert while expanding your knowledge. For the latest news from Aurora, visit aurora.tech or follow us on LinkedIn.

 

What we are looking for

Aurora hires talented people with diverse backgrounds who are ready to help build a transportation ecosystem that will make our roads safer, get crucial goods where they need to go, and make mobility more efficient and accessible for all.

We’re searching for a Staff Hardware Reliability Engineer who will join the Hardware Reliability team to ensure the robustness of the Aurora Driver by leading reliability efforts for our next-generation hardware systems. This is a high-impact opportunity to work at the forefront of autonomous vehicle technology, collaborating with world-class partners like Volvo, PACCAR, and Aumovio (formerly Continental) to bring a robust, scaled product to market.

In this role you will

  • Lead Hardware Reliability Assessments: Conduct rigorous reliability evaluations and design test campaigns for both internal and external hardware designs to ensure they meet our rigorous automotive standards.

  • Drive Failure Analysis (FA): Take ownership of complex reliability failures, and shepherd corrective actions in the form of near term contaminants and longer term design or process mitigations.

  • Facilitate Proactive Risk Mitigation: Lead Design Failure Mode and Effect Analysis (DFMEA) sessions and implement corrective action plans based on prior experience and testing.

  • Develop Predictive Reliability Models: Create models to predict failure rates for single and integrated modules across diverse climates and road conditions.

  • Collaborate Cross-Functionally: Work with Hardware Design, Systems Engineering, Hardware Safety, Field Operations, Emedded Software, and contract manufacturers to integrate reliability findings into design and manufacturing processes.

Required qualifications

  • Extensive Experience in Hardware Validation: Proven track record in developing and validating hardware products such as compute systems, automotive sensors, and systems of interest (e.g. thermal management, sensor cleaning). Expertise in driving root cause analysis to inform design improvements.

  • Expertise in Knowledge of Physics of Failure: Deep Understanding of the physics of failure for electronic, mechanical, and optoelectronic components as applied to hardware systems.

  • Reliability Test Design: Strong ability to design and execute reliability test flows (shock, vibration, thermal) suitable for contract manufacturing environments.

  • Technical Data Analysis: Proficiency in analyzing hardware performance data to generate actionable insights.

  • Mass Production Background: Direct experience improving the reliability of mass-produced optomechanical assemblies and managing feedback loops with external vendors.

Desirable qualifications

  • Industry Experience: Prior experience at leading R&D at automotive companies

  • Standards Knowledge: Familiarity with AEC-Q, ISO-16750, and other relevant automotive reliability standards.

  • Manufacturing Experience: Experience evaluating the reliability of manufacturing and assembly processes as a product moves toward large-scale production.

  • Hardware-Firmware Interaction: Working knowledge of the interactions between hardware and firmware critical to hardware performance.

  • Breadth of Technical Skills: Conceptual understanding of material science, PCBAs (BGA structural integrity), and conformal coating impacts on humidity exposure.

For roles based in Mountain View, CA: The salary range for this position is $181,000 - $290,000 per year.

For roles based in Pittsburgh, PA: The salary range for this position is $163,000 - $261,000 per year.

Aurora’s pay ranges are determined by role, level, and location. Within the range, the successful candidate’s starting base pay will be determined based on factors including job-related skills, experience, qualifications, relevant education or training, and market conditions. These ranges may be modified in the future. The successful candidate will also be eligible for an annual bonus, equity compensation, and benefits.

Working at Aurora

At Aurora, we bring together extraordinarily talented and experienced people united by the strength of our values. We operate with integrity, set outrageous goals, and build a culture where we win together — all without any jerks.

We believe in-person work increases collaboration, empathy, and our ability to lead effectively. As a result, Aurorans are expected to work from the office at least 3 days per week, with some roles requiring more frequent in-office presence, up to 5 days per week, based on operational needs.

Our Careers page provides insight into what it is like to work at Aurora, and you can find all the latest updates in our Newsroom.

Our commitment to safety

At the core of everything we do is our commitment to safety. Building best-in-class self-driving technology will take time, and we believe that each employee at Aurora has a role in contributing to safety, every step of the way. Aurora expects commitment to our safety policies from every employee, and seeks candidates who take an active responsibility, can contribute to building an atmosphere of trust, and invest in the organization’s long-term success by prioritizing working safely, no matter what.

Our commitment to inclusion

Aurora considers candidates without regard to their race, color, religion, national origin, age, sex, gender, gender identity, gender expression, sexual orientation, marital status, pregnancy status, parent or caregiver status, ancestry, political affiliation, veteran and/or military status, physical or mental disability, or any other status protected by federal or state law. Aurora considers qualified applicants with criminal histories, consistent with applicable federal, state, and local law. We are also committed to providing reasonable accommodations for qualified individuals with disabilities and disabled veterans in our job application procedures. If you need assistance or an accommodation due to a disability, you may contact us at [email protected].

For California applicants, information collected and processed as part of your application and any job applications you choose to submit is subject to Aurora’s California Employment Privacy Policy.

Skills Required

  • Extensive experience developing and validating hardware products, including compute systems, automotive sensors, or thermal management and sensor-cleaning systems
  • Expert knowledge of physics of failure for electronic, mechanical, and optoelectronic components
  • Ability to design and execute reliability test flows involving shock, vibration, and thermal testing for contract manufacturing environments
  • Proficiency analyzing hardware performance data and generating actionable insights
  • Direct experience improving reliability of mass-produced optomechanical assemblies and managing feedback loops with external vendors
  • Prior experience leading R&D at automotive companies
  • Familiarity with AEC-Q, ISO-16750, and other automotive reliability standards
  • Experience evaluating manufacturing and assembly process reliability during scale-up to large-scale production
  • Working knowledge of hardware and firmware interactions affecting hardware performance
  • Conceptual understanding of materials science, PCBAs, BGA structural integrity, and conformal coating impacts on humidity exposure

Aurora Compensation & Benefits Highlights

The following summarizes recurring compensation and benefits themes identified from responses generated by popular LLMs to common candidate questions about Aurora and has not been reviewed or approved by Aurora.

  • Healthcare Strength — A broad set of medical plan options with dental and vision, plus company‑paid life and disability, signals strong healthcare support. Mental wellness access, including coaching and therapy sessions, further strengthens the offering.
  • Leave & Time Off Breadth — Flexible vacation for salaried employees, 12 paid holidays, and reasonable sick time indicate generous time‑off provisions. Some roles also accrue substantial vacation days annually.
  • Parental & Family Support — Paid parental leave and family‑forming reimbursement demonstrate meaningful support for growing families. Coverage for adoption, surrogacy, egg freezing, and genetic testing extends support beyond standard plans.

Aurora Insights

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The Company
HQ: Mountain View, CA
1,579 Employees
Year Founded: 2017

What We Do

Founded in 2017 by experts in the self-driving industry, Aurora is on a mission to deliver the benefits of self-driving technology safely, quickly, and broadly. To move both people and goods, the company is building the Aurora Driver, a platform that brings together software, hardware and data services to autonomously operate passenger vehicles, light commercial vehicles, and heavy-duty trucks. Aurora is backed by Sequoia Capital, Baillie Gifford, funds and accounts advised by T. Rowe Price Associates, among others, and is partnered with industry leaders including Toyota, Uber, Volvo, and PACCAR. Aurora tests its vehicles in the Bay Area, Pittsburgh, and Dallas. The company has offices in those areas as well as in Bozeman, MT; Seattle, WA; Louisville, CO; and Wixom, MI. To learn more, visit aurora.tech. Aurora is backed by Amazon and Sequoia, among others, and has partnerships with leading transportation companies including PACCAR, Uber, FCA, and Hyundai Group. It tests its vehicles in the Bay Area, Pittsburgh, and Dallas and has offices in those cities as well as in Bozeman, Seattle, Denver, and Detroit. Aurora hires people who want to build the future of transportation. Join us!

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