What you'll do:
- Translate GD&T, key characteristics, and CTQs into tooling requirements (datums, locators, clamps, tolerances, ergonomics, ESD/FOD controls).
- Design assembly jigs, drill/bond fixtures, composites molds & trim fixtures, go/no-go gauges, lifting/handling carts, and protective tooling using CATIA/NX/SolidWorks.
- Conduct FEA and hand calculations to confirm stiffness, clamp loads, safety factors, and ergonomics.
- Generate complete Tool Design Packages including 3D models, 2D drawings with GD&T, BOM, torque/fastener specs, materials/finishes, lifting points, and safety labeling.
- Lead design reviews with ME, Quality, Safety, and Launch teams; perform human-factors evaluations.
- Manage tool fabrication , oversee NCR/ECR resolution, and support shop-floor prove-out.
- Develop Tool Setup & Care Instructions, PM plans, and inspection checklists.
- Support First Article activities including CMM/laser-tracker alignment, gage strategy, and dimensional validation.
- CATIA / NX / SolidWorks, 3DEXPERIENCE / Teamcenter, FEA tools, GD&T, metrology fundamentals, supplier manufacturing processes.
Required qualifications:
- 7+ years of experience in tooling design, mechanical design, or manufacturing engineering.
- Bachelor’s degree in Mechanical, Aerospace, Industrial, Mechatronics, or related engineering field.
- Experience in prototype manufacturing in a startup or rapid-growth environment.
- Strong understanding of manufacturing processes, including machining, composites, avionics and/or assembly.
- Demonstrated ability to work in a fast-paced, high-pressure environment and adapt to changing priorities
Preferred qualifications:
- Knowledge of quality standards, such as AS9100 or ISO 9001.
- Familiarity with advanced manufacturing technologies, such as additive manufacturing or automation systems.
- Strong project management skills, including experience managing multiple priorities and deadlines.
Skills Required
- 7+ years of experience in tooling design, mechanical design, or manufacturing engineering
- Bachelor's degree in Mechanical, Aerospace, Industrial, Mechatronics, or related engineering field
- Experience in prototype manufacturing in a startup or rapid-growth environment
- Strong understanding of manufacturing processes including machining, composites, avionics and/or assembly
- Experience with CATIA, NX, or SolidWorks and 3DEXPERIENCE/Teamcenter
- Experience using FEA tools, GD&T, and metrology fundamentals (CMM/laser-tracker alignment)
- Ability to work in a fast-paced, high-pressure environment and adapt to changing priorities
- Knowledge of quality standards such as AS9100 or ISO 9001
- Familiarity with additive manufacturing or automation systems
- Strong project management skills, including managing multiple priorities and deadlines
What the Team is Saying
Shield AI Compensation & Benefits Highlights
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Healthcare Strength — Company materials describe excellent medical, dental, and vision coverage alongside a mental‑health EAP. Site perks such as an onsite gym in DC and a gym discount in San Diego support a health‑focused offering.
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Retirement Support — Careers materials highlight a 401(k) with company match as part of the standard package. A Total Rewards overview emphasizes retirement features within a broader, transparent compensation view.
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Career-Linked Recognition & Rewards — Compensation for in‑demand technical and senior go‑to‑market roles is described as competitive, with visible engineering ranges and top‑end packages. This points to meaningful upside tied to role, level, and scarce skills.
Shield AI Insights
What We Do
At Shield AI, you won't wait years to see your work reach the field. You'll build hardware and software that operates in the real world right now, in the hands of the people who depend on it. Hivemind, our AI pilot, has been flying since 2018. It has flown more than 30 platforms, including an F-16, and it now sits under a U.S. Air Force production contract for Collaborative Combat Aircraft. When you write code or shape a system here, you contribute to technology with a proven flight record and a clear production future. V-BAT flies intelligence, surveillance, and reconnaissance missions with an operational record that stretches from Ukraine to the Indo-Pacific. It delivers eyes where they matter most, in the most demanding conditions on earth. The teams behind it watch their work get tested where the stakes are real. X-BAT takes its first flight this year. It's an AI-piloted fighter that needs no runway, built to operate where traditional aircraft can't. Join now and you help shape a program at its earliest, most formative stage. That's the kind of ground-floor work that defines a career. Do the most impactful work of your life, on problems that matter. Autonomy at this level asks a lot of you. You'll take on problems in perception, planning, and control that few teams anywhere are equipped to solve. You'll work across disciplines, from aerospace and robotics to machine learning and systems engineering, alongside people who hold themselves to an exacting standard and expect the same from you. Our mission is clear: protect service members and civilians with intelligent systems. That purpose runs through every decision, every design review, and every deployment. It's why the work here carries a weight you can feel. Ready to join our mission? Explore our open roles and find where you fit.
Why Work With Us
Founded in 2015 by a former Navy SEAL, Shield AI builds AI pilots and uncrewed aircraft. Veterans aren't an afterthought here, they're at every level. It's why the work carries weight: AI pilots and uncrewed aircraft flying real missions, from Ukraine to the Indo-Pacific, protecting service members and civilians.
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Shield AI Teams
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Shield AI Offices
Hybrid Workspace
Employees engage in a combination of remote and on-site work.
