Are you a passionate and innovative product design engineer looking to help develop state-of-the-art AI and aircraft products? Are you eager to make a positive difference in the world? Do you want to work alongside mission driven and values focused teammates? Shield AI is just the place for you!
As a Mechanical Engineer, you will be responsible for contributing to the mechanical design and development of Shield AI's autonomous UAV products. You will help architect new products, perform the detailed design of complex structural systems for the launch and recovery vehicle and will use best in class design and analysis tools. You will collaborate closely with internal and/or external partners to prototype, test and release products to production. You will also help ensure product features achieve performance, schedule and reliability goals.
You’ll work across disciplines to ensure structural integrity, manufacturability, and mission-readiness in one of the most advanced autonomous aircraft platforms being built today. This role is ideal for an experienced aerospace mechanical engineer who thrives in fast-paced, high-ownership environments and is passionate about building systems that matter.
What you'll do:
- Design complex structures for the autonomous aircraft launch and recovery system
- Own the full design process: concept, CAD, tolerance analysis, material selection, and drawing release
- Perform structural and kinematic calculations and preliminary FEA
- Prototype, test, and iterate mechanism designs for functionality and reliability
- Collaborate with electrical, avionics, flight controls, manufacturing, and test teams
- Support pre-production builds, prototype integration, and ground/flight testing on the pathway to production and field deployment
- Participate in design reviews, architecture discussions, and technical decision-making forums related to structural systems.
- Identify opportunities to improve design processes, configuration management, and team workflows for increased engineering velocity and design quality.
Required qualifications:
- B.S. in Mechanical/Aerospace Engineering
- 7+ years in mechanical or mechanism design for ground vehicles
- Strong CAD skills (NX preferred)
- Kinematic analysis and optimization
- Structural analysis utilizing hand calculations and finite element methods
- FEA analysis: Modal, non-linear and linear, buckling, fatigue
- GD&T and tolerance stack-ups for mechanical systems
- Materials selection inclusive of alloys, heat treatments, allowables, and finishes
- Ability to work independently in fast-paced, cross-functional teams
- A demonstrated record of working hard, being trustworthy, holding yourself to high standards, and being kind to others
- Ability to obtain a S//SAR level security clearance desired.
Preferred qualifications:
- Experience with UAVs, aircraft, or robotic systems
- Familiarity with electro-mechanical actuators
- Proficiency in FMEA, DOE, and root cause analysis
- Hands-on machine shop or mechanic experience (professional or hobby)
- MIL-STD-810, structural, or actuated mechanism testing experience
- Ability to thrive in startup, R&D, or defense innovation environments
Skills Required
- B.S. in Mechanical or Aerospace Engineering
- 7+ years in mechanical or mechanism design for ground vehicles
- Strong CAD skills (NX preferred)
- Kinematic analysis and optimization
- Structural analysis using hand calculations and finite element methods
- FEA analysis: modal, non-linear and linear, buckling, fatigue
- GD&T and tolerance stack-ups for mechanical systems
- Materials selection including alloys, heat treatments, allowables, and finishes
- Ability to work independently in fast-paced, cross-functional teams
- Demonstrated record of strong work ethic, trustworthiness, high standards, and teamwork
- Ability to obtain a S//SAR level security clearance
- Experience with UAVs, aircraft, or robotic systems
- Familiarity with electro-mechanical actuators
- Proficiency in FMEA, DOE, and root cause analysis
- Hands-on machine shop or mechanic experience (professional or hobby)
- MIL-STD-810, structural, or actuated mechanism testing experience
- Ability to thrive in startup, R&D, or defense innovation environments
What the Team is Saying
Shield AI Compensation & Benefits Highlights
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Healthcare Strength — Company materials describe excellent medical, dental, and vision coverage alongside a mental‑health EAP. Site perks such as an onsite gym in DC and a gym discount in San Diego support a health‑focused offering.
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Retirement Support — Careers materials highlight a 401(k) with company match as part of the standard package. A Total Rewards overview emphasizes retirement features within a broader, transparent compensation view.
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Career-Linked Recognition & Rewards — Compensation for in‑demand technical and senior go‑to‑market roles is described as competitive, with visible engineering ranges and top‑end packages. This points to meaningful upside tied to role, level, and scarce skills.
Shield AI Insights
What We Do
Founded in 2015, Shield AI is a venture-backed deep-tech company with the mission of protecting service members and civilians with intelligent systems. Its products include the V-BAT and X-BAT aircraft, Hivemind Enterprise, and the Hivemind Vision product lines. With offices and facilities across the U.S., Europe, the Middle East, and the Asia-Pacific, Shield AI’s technology actively supports operations worldwide.
Why Work With Us
What makes Shield AI special is our people. We unlock the power of autonomy, and in the face of overwhelming odds and challenges, we find ways to win and make a difference for our customers. We bring together software, AI, and aerospace engineering disciplines to deploy the most intelligent aviation capabilities in the world.
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Shield AI Offices
Hybrid Workspace
Employees engage in a combination of remote and on-site work.
