Sr Engineer, Control Systems Engineer

Posted 5 Days Ago
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Bedford, MA, USA
In-Office
90K-122K Annually
Senior level
Artificial Intelligence • Internet of Things
The Role
Provides technical leadership for industrial automation and control systems supporting global semiconductor manufacturing. Designs, deploys, and optimizes PLC, HMI/SCADA, MES, industrial networking, cybersecurity, instrumentation, and connected manufacturing solutions. Leads capital projects through commissioning and qualification, develops automation standards and technology roadmaps, troubleshoots production issues, and drives root-cause analysis and continuous improvement. Supports Industry 4.0 initiatives, system integration, global standardization, and complex plant-floor issue resolution, including on-call support and approximately 20% domestic and international travel.
Summary Generated by Built In

Job Title:

Sr Engineer, Control Systems Engineer

Job Description:

The Role: 

Our Bedford, MA facility is seeking a Sr Control Systems Engineer to provide technical leadership for advanced automation systems supporting global manufacturing operations. This SME role drives the design, implementation, and optimization of OT hardware, instrumentation, control networks, and cybersecurity solutions while advancing process technology, automation standards, and strategic initiatives across global sites. 

 

As a semiconductor manufacturer, we maintain rigorous quality and process control standards, and this role is instrumental in advancing them through process optimization and innovative automation technologies. The position also provides opportunities to develop expertise in Rockwell Automation, Ignition, MES platforms (Critical Manufacturing), statistical process control, and automated process data collection and analytics. 

 

What You’ll Do: 

  • Drive a Safety First culture by conducting behavioral and safety assessments and implementing equipment, automation, and process improvements to mitigate risk. 

  • Lead & Support projects to expand manufacturing capacity, transition products to high volume manufacturing, New Product Introductions and continuous improvement opportunities for existing processes and manufacturing sites. 

  • Engage crossfunctional stakeholders (Facilities/EHS, Procurement, R&D, Maintenance, Controls, Operations) to lead capital projects from justification through commissioning and qualification 

  • Drive implementation of connected manufacturing solutions including IIoT platforms, edge computing, industrial data infrastructure, historian systems, MES, AI/ML applications and vision systems as needed in alignment with Industry 4.0 vision and Divisional standards. 

  • Lead specifications, evaluation, and deployment of Automation hardware and software solutions, ensuring alignment with Divisional standards, cybersecurity requirements, and manufacturing objectives. 

  • Write, debug, and optimize PLC logic, and HMI/SCADA interfaces. Simulation testing of new automation programs and user acceptance testing in conjunction with cross-functional teams 

  • Collaborate with Controls, MES, ERP, and Business Systems teams to integrate production data, automate workflows, improve data visibility, and enable real-time decision-making. 

  • Develop business cases, ROI analyses, technology roadmaps, and implementation strategies that support site-specific and enterprise-wide digital manufacturing objectives as needed. 

  • Lead internal system commissioning, validation, and acceptance testing  

  • Provide leadership and expertise in global automation strategy, standards, and technology advancement. 

  • Collaborate with global teams to standardize architecture and engineering practices across sites.  

  • Drive Industry 4.0 and Smart manufacturing discussions and collaborative efforts for division and sites 

  • Evaluate emerging technologies and industry trends, recommending innovative solutions that improve reliability, scalability, performance, and business value.  

  • Develop and maintain a centralized repository of global IACS standards and technical assets, including PLC, HMI, and SCADA source code; equipment and instrument configuration files; I/O databases; instrument specifications; equipment standards; engineering procedures; automation best practices. 

  • Provide production support and serve as a subject matter expert and backup resource for site automation teams. 

  • Collaborate with site and global teams to resolve complex automation, controls, and integration issues.  

  • Provide on-call coverage during resource absences and support escalation of critical production events.  

  • Lead root cause analysis and corrective actions for automation-related downtime, quality issues, and system failures. 

  • Supply Plant floor support as needed for local sites complex issue resolution needs  

What We Seek: 

  • B.S. Engineering (Mechanical, Chemical, Electrical) 

  • Minimum 5 years of experience in industrial automation and controls engineering within a manufacturing environment, preferably batch or specialty chemical manufacturing. 

  • Experience managing capital and automation projects, including scope, schedule, budget, stakeholder communication and outage planning 

  • Expert-level proficiency in PLC programming, HMI/SCADA systems, Variable Frequency Drives and motion control.  

  • Experience with industrial communication protocols (e.g., Modbus, DeviceNet, Ethernet/IP (preferred)) 

  • Ability to lead design efforts on multiple assignments of varying complexity including implementation of new products & processes, with ability to produce results when facing deadlines or commitments. 

  • Knowledge of or experience with AC/DC power distribution, control/pneumatic; cabinet designs and layouts, to include electrical schematics. 

  • Demonstrated familiarity with industrial instrumentation and the ability to select and specify devices for production processes, including pressure, vacuum, temperature, level, flow, and weighing systems. 

  • Working knowledge of safety systems and hazardous environments 

  • Demonstrated troubleshooting skills and root cause identification. 

  • Ability to travel (20% - Domestic & International) for site evaluations and commissioning activities 

Outstanding Candidates Will Have: 

  • Rockwell suite of applications (Studio5000/FTLinx/PlantPAX) 

  • IEC61131-3 Experience with LD, FBD, SFC and ST along with best use case implementation 

  • Ignition SCADA - (Python, REST APIs, MQTT & OPC-UA) design and Implementation 

  • Critical Manufacturing (MES) - Manufacturing Execution System integration and configuration 

  • Industrial Automation Networking - Experience configuring Stratix/Cisco switches. 

  • Knowledge of International Standards ISA88 (batch)/ ISA99 (cyber) / ISA95 (enterprise IACS) 

  • SQL Database experience (Stored Procedure generation), ODBC connections and transactional Data 

  • Experience with and exposure to virtualization technologies and associated implementation techniques 

  • Experience with and exposure to Microsoft Defender Antivirus and Application Whitelisting techniques 

  • Experience and exposure to Cyber Risk based security solutions (Tenable) and OT remediation action plans. 

WHY WORK AT ENTEGRIS?
Lead. Inspire. Innovate. Define Your Future.
Not everyone who works for a global company shares the same background, experiences and perspectives. We leverage the differences of our employees to bring new ideas to the table. Every employee throughout the company is encouraged to share input on projects and initiatives. Our decision-making process is truly a collaborative effort as we realize there are leaders at every level of the organization. We put our values at the core of how we operate as an organization — not just when it’s convenient, but in a lasting and meaningful way. We want the time and energy you spend here to have a positive impact on your life inside and outside of the office.

 

WHAT WE OFFER
Our total rewards package goes above and beyond just a paycheck. Whether you’re looking to build your career, improve your health, or protect your wealth, we offer generous benefits to help you achieve your goals.

  • Compensation: $89,500 - $122,000 per year range with actual pay dependent on candidate overall skills for the role
  • Annual bonus eligibility
  • Progressive paid time off policy that empowers you to take the time you need to recharge
  • Generous 401(K) plan with an impressive employer match with no delayed vesting 
  • Excellent health, dental and vision insurance packages to fit your needs
  • Education assistance to support your learning journey
  • A values-driven culture with colleagues that rally around People, Accountability, Creativity and Excellence

Entegris does not provide immigration-related sponsorship for this role. Do not apply for this role if you will need Entegris immigration sponsorship (e.g., H1B, TN, STEM OPT, etc.) now or in the future.

At Entegris we are committed to providing equal opportunity to all employees and applicants. Our policy is to recruit, hire, train, and reward employees for their individual abilities, achievements, and experience without regard to race, color, religion, sexual orientation, age, national origin, disability, marital or military status.

#LI-TP1

Skills Required

  • Bachelor's degree in Mechanical, Chemical, or Electrical Engineering
  • Minimum 5 years of industrial automation and controls engineering experience in a manufacturing environment
  • Experience managing capital and automation projects, including scope, schedule, budget, stakeholder communication, and outage planning
  • Expert-level proficiency in PLC programming, HMI/SCADA systems, variable frequency drives, and motion control
  • Experience with industrial communication protocols such as Modbus, DeviceNet, or Ethernet/IP
  • Ability to lead design efforts across multiple assignments and deliver results under deadlines
  • Knowledge of AC/DC power distribution, control and pneumatic systems, cabinet designs, layouts, and electrical schematics
  • Familiarity with industrial instrumentation and selecting or specifying pressure, vacuum, temperature, level, flow, and weighing devices
  • Working knowledge of safety systems and hazardous environments
  • Demonstrated troubleshooting and root-cause identification skills
  • Ability to travel approximately 20% domestically and internationally for site evaluations and commissioning
  • Experience with Rockwell Studio 5000, FactoryTalk Linx, or PlantPAx
  • IEC 61131-3 experience with Ladder Diagram, Function Block Diagram, Sequential Function Chart, and Structured Text
  • Ignition SCADA experience with Python, REST APIs, MQTT, and OPC-UA
  • Critical Manufacturing MES integration and configuration experience
  • Industrial automation networking experience configuring Stratix or Cisco switches
  • Knowledge of ISA-88, ISA-99, and ISA-95 standards
  • SQL database, stored procedure, ODBC connection, and transactional data experience
  • Experience with virtualization technologies
  • Experience with Microsoft Defender Antivirus and application whitelisting
  • Experience with Tenable and OT cybersecurity remediation action plans

Entegris Compensation & Benefits Highlights

The following summarizes recurring compensation and benefits themes identified from responses generated by popular LLMs to common candidate questions about Entegris and has not been reviewed or approved by Entegris.

  • Fair & Transparent Compensation Pay is considered competitive or slightly above industry standards in several roles, with some calling compensation very fair or great. Feedback suggests overtime opportunities in certain manufacturing roles further enhance earnings.
  • Retirement Support Retirement programs feature a strong company 401(k) match and additional savings vehicles that employees value. Feedback suggests these offerings meaningfully bolster total compensation.
  • Leave & Time Off Breadth Time-off policies are described as good, with PTO that can increase with tenure and unlimited PTO available in some roles. Paid parental leave and holidays add to the overall breadth.

Entegris Insights

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The Company
HQ: Billerica, MA
5,786 Employees

What We Do

Artificial intelligence, augmented reality, Internet of Things – these are not just trends, they are drivers changing the way people live across the globe. With these new drivers and the increasing speed of innovation, there comes an expectation for higher-quality, higher-performing technologies at a faster pace. Every day, and for more than 50 years, Entegris’ singular mission has been to help customers utilize our advanced science-based solutions to support demand drivers; to innovate faster and more efficiently; and ultimately to transform the world. Through the power of our solutions and technology expertise, Entegris provides customers with innovative, science-based solutions to their toughest technology challenges. Headquartered in Billerica, Massachusetts, Entegris employs approximately 5,800 people worldwide, with roughly half employed in Asia-Pacific or Europe. With research and development, customer service, analytical labs, and manufacturing in Asia-Pacific, North America and Europe, Entegris supports customers around the globe as they take technology to the next level.

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