Senior/Staff Quality Assurance Engineer or Manager (OSAT)

Reposted 2 Days Ago
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Singapore, SGP
In-Office
Senior level
Artificial Intelligence • Machine Learning • Database • Manufacturing
Bringing the speed of light to AI
The Role
Lead quality standards and QMS for semiconductor assembly/test (OSAT), drive RCA and CAPA, perform SPC and yield analysis, support failure analysis, supplier/customer audits, and continuous improvement to improve yield and reliability.
Summary Generated by Built In
Core Responsibilities:

Quality Management

  • Design, monitor and maintain the overall quality standards for semiconductor assembly and test processes.

  • Develop and maintain quality documentation, including Control Plans, PFMEA, Process Flow Charts, incoming & outgoing Quality requirements and Work Instructions.

  • Ensure compliance with customer, industry, internal quality requirements, as well relevant ISO (such as ISO9001).

Problem Solving & Failure Analysis

  • Lead root cause analysis (RCA) using 8D, 3x5 Why, Fishbone, and other quality tools.

  • Drive corrective and preventive actions (CAPA) for quality excursions and customer complaints.

  • Support failure analysis activities and coordinate with engineering teams for resolution.

Process Control & Improvement

  • Monitor process capability using SPC methodologies.

  • Analyse yield, defect trends, and reliability data.

  • Lead continuous improvement projects to reduce defects and improve yield performance.

Supplier & Customer Quality

  • Support supplier audits and qualification activities.

  • Interface with OSAT partners, customers, and internal stakeholders regarding quality issues at OSAT.

  • Manage the change control request review and approval, related to materials, processes, and equipment.

Audits & Compliance

  • Conduct internal and external quality audits.

  • Support customer audits and certification activities.

  • Ensure compliance with QMS, ISO 9001, (16949), JEDEC, and customer-specific requirements where applicable.

Required Qualifications
  • Bachelor's Degree in Electrical Engineering, Electronics Engineering, Materials Science, Mechanical Engineering, Physics, Chemistry, or related field.

  • 5+ years of semiconductor assembly and test Quality experience, preferably in OSAT, or IDMs.

  • Knowledge of semiconductor packaging technologies such as Flip Chip, BGA, QFN, WLCSP – bumping, fan-out, back-grind, wafer saw, 2.5D/interposer assembly. Wafer & Final Test quality experience is an added advantage.

  • Technical Skills:

    • Statistical Process Control (SPC)

    • Failure Analysis (FA)

    • FMEA / PFMEA

    • CAPA

    • 8D Problem Solving

    • DOE (Design of Experiments)

    • Yield Analysis & Defect Reduction

    • Reliability Engineering

    • QMS - ISO 9001, IATF 16949

    • Minitab, JMP, Excel, SQL (preferred)

Preferred Skills
  • Strong analytical and troubleshooting skills.

  • Excellent communication and presentation abilities.

  • Experience working with OSAT subcontractors and cross-functional teams.

  • Ability to manage multiple projects and drive quality improvements independently.

Skills Required

  • Bachelor's degree in Electrical, Electronics, Materials Science, Mechanical Engineering, Physics, Chemistry, or related field
  • 5+ years semiconductor assembly and test quality experience, preferably in OSAT or IDM
  • Knowledge of packaging technologies: Flip Chip, BGA, QFN, WLCSP, bumping, fan-out, back-grind, wafer saw, 2.5D/interposer assembly
  • Wafer and final test quality experience
  • Statistical Process Control (SPC)
  • Failure Analysis (FA) and support for FA activities
  • FMEA / PFMEA
  • CAPA management
  • 8D problem solving methodology
  • Design of Experiments (DOE)
  • Yield analysis and defect reduction
  • Reliability engineering
  • QMS certification knowledge: ISO 9001, IATF 16949
  • Minitab, JMP, Excel
  • SQL
  • Strong analytical, communication, presentation, and project management skills
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The Company
HQ: San Jose, CA
43 Employees
Year Founded: 2024

What We Do

Lumilens addresses the red hot market for AI data center infrastructure by designing, manufacturing and selling photonic interconnect solutions. We design and use custom robotics + AI in our factories to more efficiently build our products. Lumilens is backed by top-tier venture capital investors including Mayfield and Spark Capital.

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