Senior Reliability Engineer - EV Powertrain Systems

Reposted 10 Days Ago
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Foster City, CA, USA
Hybrid
187K-225K Annually
Senior level
Artificial Intelligence • Machine Learning • Robotics • Software • Transportation • Design • Manufacturing
Zoox is an autonomous mobility company that’s created a purpose-built robotaxi to give the world a better way to ride.
The Role
Lead reliability engineering for EV powertrain systems (EDU, high-voltage battery, power distribution). Define reliability targets, drive DFMEA, develop virtual and physical validation and PHM strategies, support field monitoring and corrective actions, embed durability in system design, and collaborate with suppliers and cross-functional teams to improve lifecycle reliability.
Summary Generated by Built In
At Zoox, we have set the goal to provide our customers with the highest level of safety and a best-in-class experience while using our fully autonomous vehicles. You will work with a team of world-class engineers with diverse backgrounds, such as robotics, control, and vehicle engineering, to deliver vehicle performance using advanced virtual tools and methodologies. In taking on the virtual and physical durability development, you will predict where the vehicle is within its lifecycle and define maintenance, monitoring, and optimization strategies. Working in a startup environment gives you the chance to lead technically, influence system design, and make a meaningful impact on the final product.

In this role, you will:

  • Establish and refine system- and component-level reliability targets for the electric drive unit (EDU), high-voltage battery (HVB), and HV to LV Power Distribution (DCDC and HV harnesses) in collaboration with Vehicle Systems Engineering and cross-functional stakeholders
  • Drive the design failure mode and effects analysis (DFMEA) process for EDU and HVB to identify critical reliability risks and define effective mitigation strategies
  • Apply reliability targets, DFMEA risk insights, and physics-of-failure understanding to develop virtual and physical validation plans in partnership with validation engineers
  • Lead the definition of Prognostics & Health Monitoring (PHM) strategy for EDU and HVB systems, including field monitoring concepts that enable early detection, return-to-base actions, and reduced roadside events
  • Support execution of PHM and field reliability initiatives by translating design-time assumptions into measurable signals, metrics, and feedback loops that inform corrective actions and design improvements
  • Pave the way from development to field deployment by building systems and processes that identify reliability performance gaps, prioritize improvement opportunities, and drive timely corrective actions across design, validation, and operations
  • Contribute to broader design reliability efforts, ensuring durability, serviceability, and lifecycle reliability considerations are embedded early in system architecture and design decisions
  • Engage with component suppliers to ensure components are able to achieve our high reliability standards

Qualifications:

  • Master's-level engineering or similar technical degree with 10+ years of hands-on experience in Reliability Engineering
  • Detailed understanding of EV EDU and HVB systems, and typical failure modes and test methods for these systems
  • Deep understanding of reliability data analysis and risk assessment, and how to develop component reliability targets based on functional safety and business objectives
  • Experience in failure mode assessment, accelerated reliability testing, and advanced field reliability monitoring concepts
  • Strong first principles mindset with an understanding of governing equations for both acceleration models and powertrain component theory of operation
  • Personable with the ability to lead and coach a high-caliber engineering team toward world-class levels of reliability/dependability

Bonus Qualifications:

  • ASQ Certified Reliability Engineer, or similar professional recognition
  • An understanding of ISO 26262 Functional Safety
  • Working knowledge of SQL, Pyspark, and python based packages  for fleet wide data analysis
  • Experience applying numerical methods to highly distributed compute workloads
  • Familiarity with lumped element models for mechanical or thermal analysis

About Zoox
Zoox is developing the first ground-up, fully autonomous vehicle fleet and the supporting ecosystem required to bring this technology to market. Sitting at the intersection of robotics, machine learning, and design, Zoox aims to provide the next generation of mobility-as-a-service in urban environments. We’re looking for top talent that shares our passion and wants to be part of a fast-moving and highly execution-oriented team.

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Accommodations
If you need an accommodation to participate in the application or interview process please reach out to [email protected] or your assigned recruiter.

A Final Note:
You do not need to match every listed expectation to apply for this position. Here at Zoox, we know that diverse perspectives foster the innovation we need to be successful, and we are committed to building a team that encompasses a variety of backgrounds, experiences, and skills.

Skills Required

  • Master's-level engineering or similar technical degree with 10+ years of hands-on experience in Reliability Engineering
  • Detailed understanding of EV EDU and HVB systems, and typical failure modes and test methods for these systems
  • Deep understanding of reliability data analysis and risk assessment, and how to develop component reliability targets based on functional safety and business objectives
  • Experience in failure mode assessment, accelerated reliability testing, and advanced field reliability monitoring concepts
  • Strong first principles mindset with an understanding of governing equations for both acceleration models and powertrain component theory of operation
  • Personable with the ability to lead and coach a high-caliber engineering team toward world-class levels of reliability/dependability
  • ASQ Certified Reliability Engineer, or similar professional recognition
  • An understanding of ISO 26262 Functional Safety
  • Working knowledge of SQL, Pyspark, and python based packages for fleet wide data analysis
  • Experience applying numerical methods to highly distributed compute workloads
  • Familiarity with lumped element models for mechanical or thermal analysis

Zoox Compensation & Benefits Highlights

The following summarizes recurring compensation and benefits themes identified from responses generated by popular LLMs to common candidate questions about Zoox and has not been reviewed or approved by Zoox.

  • Healthcare Strength Healthcare is extensive, with broad medical and vision options, company‑paid disability coverage, and multiple mental‑health resources. Feedback suggests coverage breadth and auxiliary programs support a wide range of needs.
  • Parental & Family Support Family supports include paid parental leave, additional pregnancy disability time, fertility coverage, and adoption/surrogacy assistance. Backup care and family‑oriented programs further reinforce support across life stages.
  • Wellbeing & Lifestyle Benefits Day‑to‑day perks are robust, including free daily meals, fitness subsidies, commuter support, and on‑site amenities. Feedback suggests these lifestyle benefits enhance convenience and workplace experience, especially for office‑based roles.

Zoox Insights

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The Company
HQ: Foster City, CA
2,900 Employees
Year Founded: 2014

What We Do

Zoox is an autonomous mobility company that was founded to provide a safer, cleaner, and more enjoyable future on the road. To achieve that goal, the company has spent the past 10 years creating a purpose-built robotaxi that gives the world a better way to ride.

Why Work With Us

At Zoox, we are working to solve one of the greatest technological challenges of our generation. From the beginning, we have been focused on our goal of reimagining transportation from the ground up. We are a mission-driven community of innovators working together to create a safer, cleaner, and more enjoyable future on the road.

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