Senior Process Engineer

Posted Yesterday
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Woburn, MA, USA
In-Office
107K-130K Annually
Senior level
Healthtech • Biotech • Pharmaceutical
The Role
Develops, characterizes, and improves manufacturing processes for therapeutic microarray patches. Designs and analyzes process development experiments, supports equipment and process scale-up, implements improvements in GMP manufacturing operations, updates batch records and SOPs, contributes to the quality system, and mentors junior engineers and technicians. Collaborates cross-functionally to advance products through clinical development and establish high-throughput commercial manufacturing capabilities.
Summary Generated by Built In

Senior Process Engineer

Location: Woburn, Moving to Allston in Q4, 2026, Onsite

About Terrestrial Bio, Inc.

Terrestrial is transforming the delivery of next-generation therapies, starting with GLP-1. Terrestrial's proprietary Tacterra™ microarray patch (MAP) and applicator platform consists of a patch resembling an adhesive bandage, which is applied with a preloaded applicator and removed after a few minutes. Once applied, each patch delivers bioactive tips into the skin, which dissolve quickly into the body, rapidly releasing their therapeutic payload. Designed for self-administration, the temperature-stable Tacterra™ platform enables precise, controlled delivery of a wide range of therapeutics without medical sharps or refrigeration.

Terrestrial has generated strong clinical and in-vivo proof of concept across multiple molecules. For more information, visit www.terrestrialbio.com.

Why this role

As a Senior Process Engineer at Terrestrial, you will join a team focused on developing innovative manufacturing processes for production of high-quality therapeutic micro-array patches. Your contributions will support advancement of pipeline programs through clinical development, as well as establishment of a platform to enable high-throughput commercial scale manufacturing.

What you'll do

  • Characterize and improve manufacturing process unit operations by designing, executing, and analyzing process development experiments; communicate results via written reports and oral presentations to internal and project teams

  • Support manufacturing scale-up by assessing novel equipment, workflows, analytical techniques/PAT, and process configurations

  • Support manufacturing operations by incorporating equipment and process improvements within established processes and equipment trains, and by revising manufacturing batch records, SOPs, and other controlled documents to reflect changes; contribute to implementing and maintaining Terrestrial’ Quality System

  • Supervise and mentor junior engineer(s) and technicians, including a direct report

  • Collaborate closely with cross-functional teams to support product development and manufacturing activities

Who you are

  • BS or higher in Engineering (Mechanical, Biomedical, Manufacturing, Materials, or related)

  • 7 – 9 years of relevant, hands-on R&D experience within the medical device or biopharmaceutical industries; experience working on combination products in a GMP environment is highly desirable

  • Demonstrated success using empirical and first-principles models to inform and analyze experiments; experience with statistical methodologies and working with large data sets (e.g. Six Sigma, DoEs, multivariate techniques) is a plus

  • Excellent time and project management skills and proven ability to meet goals and deadlines

  • Demonstrated abilities to learn new skills and fields, creatively solve challenging technical problems, think independently, and work collaboratively in diverse multidisciplinary teams

  • Entrepreneurial spirit and drive to positively impact global human health

Compensation: The anticipated base salary range for this position is $107,000 - $130,000. Actual compensation will be determined based on a variety of factors including experience, qualifications, and internal equity.

Onsite expectations: The majority of our roles at Terrestrial are either onsite or hybrid, which allows us to meet both business and team needs. Candidates applying must be willing to be onsite 4-5 days per week.

Location: Woburn, MA and our new, custom facility in Allston MA planned for Q4 of 2026.

At Terrestrial, we’re bringing together exceptional talent to drive our product development forward. We value collaboration, curiosity, and a dynamic work environment. We aim to recruit, employ, train, compensate and promote regardless of race, religion, color, national origin, sex, gender identity or expression, sexual orientation, disability, age, or veteran status.

Skills Required

  • Bachelor’s degree or higher in Engineering, including Mechanical, Biomedical, Manufacturing, Materials, or a related field
  • 7–9 years of relevant hands-on R&D experience in the medical device or biopharmaceutical industries
  • Experience using empirical and first-principles models to inform and analyze experiments
  • Excellent time and project management skills with the ability to meet goals and deadlines
  • Ability to learn new skills, solve challenging technical problems creatively, work independently, and collaborate in multidisciplinary teams
  • Experience with combination products in a GMP environment
  • Experience with statistical methodologies and large datasets, including Six Sigma, Design of Experiments, and multivariate techniques
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The Company
71 Employees
Year Founded: 2011

What We Do

Terrestrial Bio, formerly Vaxess Technologies, is a biotech company developing a proprietary temperature-stable microarray patch (MAP) and applicator platform for delivering next-generation therapeutics, initially focusing on GLP-1 treatments. Its needle-free patches are designed for self-administration, eliminate refrigeration and sharps, and provide rapid or sustained delivery. The company is expanding automated manufacturing and preparing its platform for clinical trials and commercialization of next-generation medicines.

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