Senior Manager - Quality

Posted 3 Days Ago
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Kaikalūr, Krishna, Andhra Pradesh
In-Office
Senior level
Automotive • Other
The Role
The Senior Manager of Quality is responsible for overseeing quality functions, driving improvements, and leading quality teams to ensure compliance with standards.
Summary Generated by Built In
This position holder will be responsible for driving overall Quality function including Customer Quality, In Process Quality, Supplier Quality, Systems and Process Improvement.

  • Define and deploy the quality vision, policy, and annual quality objectives aligned to business and customer goals
  • Lead the quality organization (QA, QC, SQA, warranty, systems) and develop a strong problem-solving, data-driven culture
  • Establish, maintain, and improve the Quality Management System compliant with IATF 16949, ISO systems and customer-specific requirements
  • Ensure successful internal and external audits (customer & certification) and close nonconformities with robust CAPA
  • Oversee APQP activities (DFMEA/ PFMEA review, control plans, MSA, SPC, capability studies) for new parts and engineering changes
  • Approve PPAP/submission packages to OEMs, ensuring dimensional, material, performance, and process validation are completed and documented.
  • Monitor in-process quality performance (rejection, rework, PPM, line incidents) and ensure effective controls at each stage of manufacturing
  • Lead structured problem solving (8D, root cause analysis, corrective and preventive actions) for internal rejections, field failures, and OEM/customer complaints
  • Customer interface - Act as the primary quality interface with OEMs for audits, complaints, approvals, and scorecards.
  • Drive warranty reduction and field performance improvement through analysis of returns, trend monitoring, and cross-functional action plans
  • Supplier quality management - Oversee supplier quality performance for incoming materials (PPAP approval, audits, incoming PPM, line issues) and drive supplier development
  • Collaborate with sourcing and engineering to qualify new suppliers and improve existing ones using audits, capability improvement, and joint problem solving
  • Define and track key quality KPIs such as internal PPM, customer PPM, customer complaints, warranty cost, COPQ, audit scores, and related quality issues
  • Lead continuous improvement and lean initiatives (Kaizen, Poka-Yoke, standardization) to reduce defects, variation, and cost of poor quality
  • People development and culture - Build and mentor a high-performing quality team, including training on IATF, core tools (APQP, PPAP, FMEA, MSA, SPC), problem solving, and customer-specific systems

Internal Use Only: Salary

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Top Skills

Apqp
Dfmea
Iatf 16949
Iso Systems
Msa
Pfmea
Ppap
Spc
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The Company
HQ: Auburn Hills, MI
16,288 Employees
Year Founded: 1928

What We Do

As a global product leader for over 130 years, we deliver innovative and sustainable mobility solutions for the vehicle market. Guided by our commitment to inclusion, integrity, excellence, responsibility and collaboration—and our pledge to reach carbon neutrality by 2035—we’re leading the automotive industry to a future that is cleaner, healthier and safer for all.

Start your future with BorgWarner now! We are looking for dedicated, talented people to fill our manufacturing and technical facilities all over the world.

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