What you'll do:
- Directly contribute to the design, analysis, and integration of mechanical systems and subsystems for X-BAT Launch and Recovery Vehicle.
- Establish and improve pragmatic mechanical engineering standards, templates, specifications, and best practices that increase design quality, reduce rework, and enable faster iteration.
- Own mechanical engineering deliverables across the product lifecycle—from early concept and prototyping through test, production, and field support—with a bias toward execution and delivery.
- Own failure mode analysis and reliability modeling for mechanical systems, establish lightweight, repeatable practices (e.g., FMEA, fault trees) that proactively identify risks, reduce field failures, and inform design tradeoffs.
- Partner closely with Engineering, Manufacturing, Supply Chain, Quality, Program Management, and Flight Operations to ensure designs are buildable, testable, and reliable in real-world environments.
- Provide hands-on technical support during ground and flight testing, demos, and field operations; rapidly troubleshoot and implement design fixes under tight timelines.
- Lead, mentor, and develop a team of mechanical engineers, providing technical guidance, regular feedback, and clear expectations for ownership and execution.
- Recruit and hire experienced mechanical engineers to strengthen team capability, elevate technical standards, and improve mentorship depth.
- Act as a player-coach: balance meaningful individual technical contribution with team leadership, design reviews, and day-to-day unblock of engineers.
- Establish team norms around accountability, decision-making speed, and engineering rigor—ensuring high-quality output without slowing momentum.
- Set clear priorities aligned with program goals; actively manage team bandwidth, identify risks early, and communicate tradeoffs to leadership.
- Drive clear and concise technical communication, ensuring design decisions, assumptions, and tradeoffs are well-documented and understood across functions.
Functional Excellence:
Team Leadership and Development:
Required qualifications:
- Bachelor’s degree in Mechanical Engineering, Aerospace Engineering, or related discipline.
- 10+ years of experience in mechanical design for aerospace, ground support equipment, or related ruggedized hardware systems.
- 3+ years of leadership/manger with demonstrated excellence in building, retaining, and leading a high performing engineering team
- Proficiency in 3D CAD software (NX preferred) with demonstrated ability to create detailed GD&T-compliant component and assembly 3D models and drawings.
- Proficiency in developing drawing templates/standards, and design/manufacturing specifications.
- Familiarity with industry standards (ASME, ISO, ASTM, or industry-specific regulatory requirements).
- Experience with engineering analysis methods (FEA, stress, thermal, tolerance stack-up, fatigue, fluid flow as applicable) to validate design integrity.
- Ownership of 2–3 full product development cycles from concept through release to production to on-going customer sustainment.
- Cross-functional collaboration experience with other Engineering Functions, Manufacturing, Quality, Supply Chain, Program Management, and Field Operations.
- Demonstrated ability to work effectively in a fast-paced, high-ownership development environment with evolving priorities
- Strong written and verbal technical communication skills.
- Ability to obtain a S//SAR level security clearance desired.
Preferred qualifications:
- M.S. degree in Aerospace or Mechanical Engineering.
- Experience supporting UAV, DoD, or aerospace full vehicle programs.
- Familiarity with aerospace standards (MIL-STD, ASME Y14.5, FAA).
- Knowledge of manufacturing processes (machining, sheet metal, injection molding, casting, additive manufacturing) and ability to design for manufacturability (DFM)
- Knowledge of reliability modeling and analysis methods.
- Experience using FEA tools (ANSYS, Abaqus, NASTRAN, or similar) for linear structural analysis.
Skills Required
- Bachelor's degree in Mechanical Engineering, Aerospace Engineering, or related discipline.
- 10+ years of experience in mechanical design for aerospace, ground support equipment, or ruggedized hardware systems.
- 3+ years of leadership/manager experience building and leading high-performing engineering teams.
- Proficiency in 3D CAD software (NX preferred) and ability to create GD&T-compliant component and assembly models and drawings.
- Proficiency developing drawing templates/standards and design/manufacturing specifications.
- Familiarity with industry standards (ASME, ISO, ASTM or equivalent).
- Experience with engineering analysis methods (FEA, stress, thermal, tolerance stack-up, fatigue, fluid flow as applicable) to validate designs.
- Ownership of 2-3 full product development cycles from concept through production and sustainment.
- Cross-functional collaboration experience with Engineering, Manufacturing, Quality, Supply Chain, Program Management, and Field Operations.
- Demonstrated ability to work effectively in a fast-paced, high-ownership development environment with evolving priorities.
- Strong written and verbal technical communication skills.
- Ability to obtain a S//SAR level security clearance (desired).
- M.S. degree in Aerospace or Mechanical Engineering.
- Experience supporting UAV, DoD, or aerospace full vehicle programs.
- Familiarity with aerospace standards (MIL-STD, ASME Y14.5, FAA).
- Knowledge of manufacturing processes (machining, sheet metal, injection molding, casting, additive manufacturing) and DFM.
- Knowledge of reliability modeling and analysis methods.
- Experience using FEA tools (ANSYS, Abaqus, NASTRAN, or similar).
Shield AI Compensation & Benefits Highlights
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Healthcare Strength — Company materials describe excellent medical, dental, and vision coverage alongside a mental‑health EAP. Site perks such as an onsite gym in DC and a gym discount in San Diego support a health‑focused offering.
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Retirement Support — Careers materials highlight a 401(k) with company match as part of the standard package. A Total Rewards overview emphasizes retirement features within a broader, transparent compensation view.
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Career-Linked Recognition & Rewards — Compensation for in‑demand technical and senior go‑to‑market roles is described as competitive, with visible engineering ranges and top‑end packages. This points to meaningful upside tied to role, level, and scarce skills.
Shield AI Insights
What We Do
Founded in 2015, Shield AI is a venture-backed deep-tech company with the mission of protecting service members and civilians with intelligent systems. Its products include the V-BAT and X-BAT aircraft, Hivemind Enterprise, and the Hivemind Vision product lines. With offices and facilities across the U.S., Europe, the Middle East, and the Asia-Pacific, Shield AI’s technology actively supports operations worldwide.
Why Work With Us
What makes Shield AI special is our people. We unlock the power of autonomy, and in the face of overwhelming odds and challenges, we find ways to win and make a difference for our customers. We bring together software, AI, and aerospace engineering disciplines to deploy the most intelligent aviation capabilities in the world.
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Shield AI Offices
Hybrid Workspace
Employees engage in a combination of remote and on-site work.