What you'll do:
- Directly contribute to the design, analysis, and integration of mechanical systems and subsystems for X-BAT Launch and Recovery Vehicle.
- Establish and improve pragmatic mechanical engineering standards, templates, specifications, and best practices that increase design quality, reduce rework, and enable faster iteration.
- Own mechanical engineering deliverables across the product lifecycle—from early concept and prototyping through test, production, and field support—with a bias toward execution and delivery.
- Own failure mode analysis and reliability modeling for mechanical systems, establish lightweight, repeatable practices (e.g., FMEA, fault trees) that proactively identify risks, reduce field failures, and inform design tradeoffs.
- Partner closely with Engineering, Manufacturing, Supply Chain, Quality, Program Management, and Flight Operations to ensure designs are buildable, testable, and reliable in real-world environments.
- Provide hands-on technical support during ground and flight testing, demos, and field operations; rapidly troubleshoot and implement design fixes under tight timelines.
- Lead, mentor, and develop a team of mechanical engineers, providing technical guidance, regular feedback, and clear expectations for ownership and execution.
- Recruit and hire experienced mechanical engineers to strengthen team capability, elevate technical standards, and improve mentorship depth.
- Act as a player-coach: balance meaningful individual technical contribution with team leadership, design reviews, and day-to-day unblock of engineers.
- Establish team norms around accountability, decision-making speed, and engineering rigor—ensuring high-quality output without slowing momentum.
- Set clear priorities aligned with program goals; actively manage team bandwidth, identify risks early, and communicate tradeoffs to leadership.
- Drive clear and concise technical communication, ensuring design decisions, assumptions, and tradeoffs are well-documented and understood across functions.
Functional Excellence:
Team Leadership and Development:
Required qualifications:
- Bachelor’s degree in Mechanical Engineering, Aerospace Engineering, or related discipline.
- 10+ years of experience in mechanical design for aerospace, ground support equipment, or related ruggedized hardware systems.
- 3+ years of leadership/manger with demonstrated excellence in building, retaining, and leading a high performing engineering team
- Proficiency in 3D CAD software (NX preferred) with demonstrated ability to create detailed GD&T-compliant component and assembly 3D models and drawings.
- Proficiency in developing drawing templates/standards, and design/manufacturing specifications.
- Familiarity with industry standards (ASME, ISO, ASTM, or industry-specific regulatory requirements).
- Experience with engineering analysis methods (FEA, stress, thermal, tolerance stack-up, fatigue, fluid flow as applicable) to validate design integrity.
- Ownership of 2–3 full product development cycles from concept through release to production to on-going customer sustainment.
- Cross-functional collaboration experience with other Engineering Functions, Manufacturing, Quality, Supply Chain, Program Management, and Field Operations.
- Demonstrated ability to work effectively in a fast-paced, high-ownership development environment with evolving priorities
- Strong written and verbal technical communication skills.
- Ability to obtain a S//SAR level security clearance desired.
Preferred qualifications:
- M.S. degree in Aerospace or Mechanical Engineering.
- Experience supporting UAV, DoD, or aerospace full vehicle programs.
- Familiarity with aerospace standards (MIL-STD, ASME Y14.5, FAA).
- Knowledge of manufacturing processes (machining, sheet metal, injection molding, casting, additive manufacturing) and ability to design for manufacturability (DFM)
- Knowledge of reliability modeling and analysis methods.
- Experience using FEA tools (ANSYS, Abaqus, NASTRAN, or similar) for linear structural analysis.
Skills Required
- Bachelor's degree in Mechanical Engineering, Aerospace Engineering, or related discipline.
- 10+ years of experience in mechanical design for aerospace, ground support equipment, or ruggedized hardware systems.
- 3+ years of leadership/manager experience building and leading high-performing engineering teams.
- Proficiency in 3D CAD software (NX preferred) and ability to create GD&T-compliant component and assembly models and drawings.
- Proficiency developing drawing templates/standards and design/manufacturing specifications.
- Familiarity with industry standards (ASME, ISO, ASTM or equivalent).
- Experience with engineering analysis methods (FEA, stress, thermal, tolerance stack-up, fatigue, fluid flow as applicable) to validate designs.
- Ownership of 2-3 full product development cycles from concept through production and sustainment.
- Cross-functional collaboration experience with Engineering, Manufacturing, Quality, Supply Chain, Program Management, and Field Operations.
- Demonstrated ability to work effectively in a fast-paced, high-ownership development environment with evolving priorities.
- Strong written and verbal technical communication skills.
- Ability to obtain a S//SAR level security clearance (desired).
- M.S. degree in Aerospace or Mechanical Engineering.
- Experience supporting UAV, DoD, or aerospace full vehicle programs.
- Familiarity with aerospace standards (MIL-STD, ASME Y14.5, FAA).
- Knowledge of manufacturing processes (machining, sheet metal, injection molding, casting, additive manufacturing) and DFM.
- Knowledge of reliability modeling and analysis methods.
- Experience using FEA tools (ANSYS, Abaqus, NASTRAN, or similar).
Shield AI Compensation & Benefits Highlights
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Healthcare Strength — Healthcare coverage is described as excellent, with dental/vision and mental‑health support, and ancillary protections like life and disability appearing in benefit summaries. The breadth and perceived affordability of coverage are highlighted as a standout component of the package.
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Parental & Family Support — Paid parental leave is featured alongside enhanced maternity benefits, fertility and childcare support, and onsite resources such as a Mother’s Room. These elements are positioned as competitive and above the minimal baseline for the company’s stage.
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Equity Value & Accessibility — Equity is granted to all full‑time hires, with RSUs, double‑trigger tax timing, and tools to model scenarios (e.g., through Carta Tax). Communications also reference a transition from options to RSUs, reinforcing access and maturity of ownership programs.
Shield AI Insights
What We Do
At Shield AI, you won't wait years to see your work reach the field. You'll build hardware and software that operates in the real world right now, in the hands of the people who depend on it. Hivemind, our AI pilot, has been flying since 2018. It has flown more than 30 platforms, including an F-16, and it now sits under a U.S. Air Force production contract for Collaborative Combat Aircraft. When you write code or shape a system here, you contribute to technology with a proven flight record and a clear production future. V-BAT flies intelligence, surveillance, and reconnaissance missions with an operational record that stretches from Ukraine to the Indo-Pacific. It delivers eyes where they matter most, in the most demanding conditions on earth. The teams behind it watch their work get tested where the stakes are real. X-BAT takes its first flight this year. It's an AI-piloted fighter that needs no runway, built to operate where traditional aircraft can't. Join now and you help shape a program at its earliest, most formative stage. That's the kind of ground-floor work that defines a career. Do the most impactful work of your life, on problems that matter. Autonomy at this level asks a lot of you. You'll take on problems in perception, planning, and control that few teams anywhere are equipped to solve. You'll work across disciplines, from aerospace and robotics to machine learning and systems engineering, alongside people who hold themselves to an exacting standard and expect the same from you. Our mission is clear: protect service members and civilians with intelligent systems. That purpose runs through every decision, every design review, and every deployment. It's why the work here carries a weight you can feel. Ready to join our mission? Explore our open roles and find where you fit.
Why Work With Us
Founded in 2015 by a former Navy SEAL, Shield AI builds AI pilots and uncrewed aircraft. Veterans aren't an afterthought here, they're at every level. It's why the work carries weight: AI pilots and uncrewed aircraft flying real missions, from Ukraine to the Indo-Pacific, protecting service members and civilians.
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Shield AI Teams
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Hybrid Workspace
Employees engage in a combination of remote and on-site work.
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