Senior Controls Engineer - Vertical Integration

Posted 2 Days Ago
Be an Early Applicant
Zeeland, MI, USA
In-Office
95K-135K Annually
Senior level
Aerospace • Logistics
The Role
Designs, commissions, troubleshoots, and supports medium- to high-complexity control systems for vertically integrated manufacturing and CNC operations. Leads controls projects, develops automation and safety systems, integrates industrial equipment and networks, and enables data-driven, closed-loop and lights-out manufacturing. Creates technical documentation, improves processes, analyzes system data, evaluates emerging technologies, and mentors junior engineers and interns.
Summary Generated by Built In

Woodward is committed to creating a great workplace for all team members. Our company and its members are committed to acting with integrity, being respectful and accountable to one another, and staying humble and driven, while maintaining the highest professional and ethical standards.


We are steadfastly committed to attracting the best talent across our communities creating a rewarding workplace. Together we are fulfilling our purpose to design and deliver energy control solutions our partners count on to power a clean future.


Woodward supports our members’ wellbeing and regularly benchmarks with other companies in our industry to offer an extensive Total Reward package for this position. Salary will be determined by the applicant's education, experience, knowledge, skills, and abilities, as well as internal equity and alignment with market data. 


Estimated annual base pay: $95,000 - $135,000


All Levels are eligible for the benefits below:

  • All members included in annual cash bonus opportunity. 
  • 401(k) match (4.5%)
  • Annual Woodward stock contribution (5%)
  • Tuition reimbursement and Training/Professional Development opportunities for all members  
  • 12 paid holidays
  • Industry leading medical, dental, and vision Insurance upon date of hire
  • Vacation / Sick Time / Vacation Buy-up / Short Term Disability / Bereavement leave
  • Paid parental leave
  • Adoption Assistance  
  • Employee Assistance Program, including mental health benefits
  • Member Life & AD&D / Long Term Disability / Member Optional Life 
  • Member referral bonus 
  • Spouse / Child Optional Life / Optional AD&D / Healthcare and Dependent Care Flexible Spending 
  • Voluntary benefits, including:  
    • Home / Auto Insurance discounts 
    • Whole Life Insurance / Critical Illness Insurance / Legal Assistance / Military Leave 

 

Summary:
Woodward is seeking a Senior-level Controls Engineer to support vertical integration initiatives and to integrate automation across manufacturing teams, primarily alongside CNC equipment. This role is responsible for developing and supporting control system solutions that improve process efficiency, data visibility, and system integration. The engineer will work closely with cross-functional teams to identify opportunities for automation, connect equipment and systems, and enable closed-loop feedback to support lights-out manufacturing.


Key Responsibilities:

  • Controls System Design: Develops and implements medium to high complexity control systems, ensuring they meet industry standards and best practices. Participates in system commissioning and ensures designs meet project requirements.
  • Project Support and Leadership: Lead medium-sized controls projects, including risk assessments, process improvements, and resource coordination.
  • Production Support & Troubleshooting: Analyzes and solves moderately complex control system issues in production and development by evaluating multiple factors and applying technical expertise.
  • Technical Documentation: Create and refine complex controls system documentation, including diagrams, manuals, and reports to ensure alignment with best practices and compliance requirements.
  • Automation, Safety and System Integration: Design and implement moderately complex automation and safety systems. Ensures safety standards are met and integrates them into control systems.

 

Key Skills:

  • Problem Solving, Critical Thinking and Analytical Skills: Solve complex production challenges by applying advanced problem-solving methods, such as DOE or Six Sigma tools.
  • Communication and Collaboration Skills: Present ideas and recommendations to leadership, facilitating collaboration across departments.
  • Mentorship: Provide guidance to entry-level engineers and interns on projects and problem-solving approaches. Offer constructive feedback to help them grow and develop their skills.
  • Mechatronics Knowledge: Advanced understanding of mechatronics theory, including the interaction between mechanical components, electrical systems, and control logic with the ability to analyze and apply these concepts to moderately complex systems.
  • Programming & Data Management: Develops and optimizes complex programs for tasks such as advanced system automation, data processing, or analytics. Implements robust practices to ensure data accuracy, consistency, and security in all applications.
  • Process Improvement/ Optimization: Leverages advancements in control technologies and automation to identify and implement process improvements. Analyzes system data to drive measurable gains in productivity, cycle time, and equipment utilization.
  • New Technology Development: Independently evaluates and integrates emerging technologies into moderately complex or small-scale projects. Evaluates and optimizes new technologies, assessing their applicability to controls systems.
  • Communication Protocols and Networking: Proficient in implementing industrial communication protocols (e.g., Modbus, PROFINET, Ethernet/IP) and configuring network components like switches and VLANs. Ensures reliable data exchange between devices by optimizing network setups.
  • Data Analysis: Advanced understanding of data analysis methods, including statistical analysis, correlation, and trend identification. Capable of using data to inform decisions and optimize moderately complex control systems.
  • Control Systems Tools & Hardware: Advanced proficiency in controls engineering tools and hardware, including PLC programming, HMI/SCADA, motion controllers, torque drivers, vision systems, and edge devices, with the ability to apply them to moderately complex systems.

 

Other Qualifications:

  • 4 Year Bachelors BS degree and 4+ years equivalent experience

This position requires use of information which is subject to the International Traffic in Arms Regulations (ITAR) and/or the Export Administration Regulations (EAR).   All applicants must be U.S. Persons within the meaning of the ITAR and EAR, or eligible to obtain all required authorizations from the U.S. Department of State and/or the U.S. Department of Commerce. The ITAR defines a U.S. Person as a U.S. citizen or national, lawful permanent resident (i.e., 'Green Card holder'), or a protected person (e.g., asylee, or refugee).


Woodward is an equal opportunity employer and does not discriminate in hiring or employment on the basis of race, color, religion, sex (including sexual orientation and gender identity), national origin, age, disability, protected veteran status, or any other category protected under federal, state, or local laws.

#LI-AT1

Skills Required

  • Four-year Bachelor's degree
  • 4+ years of equivalent experience
  • U.S. Person under ITAR/EAR regulations or eligible to obtain required authorizations

Woodward, Inc Compensation & Benefits Highlights

The following summarizes recurring compensation and benefits themes identified from responses generated by popular LLMs to common candidate questions about Woodward, Inc and has not been reviewed or approved by Woodward, Inc.

  • Retirement Support — Feedback suggests the retirement program combines a 401(k) match with additional company contributions and ownership opportunities, strengthening long-term rewards. Profit-sharing and an employee stock purchase plan further expand savings options.
  • Healthcare Strength — Core coverage spans medical, dental, vision, life insurance, and disability, and is frequently characterized as comprehensive. Well-being programs and assistance resources add depth to the health offering.
  • Leave & Time Off Breadth — Paid holidays, vacation/PTO, and paid maternity/paternity leave are included. The ability to purchase additional vacation in some cases broadens time-off flexibility.

Woodward, Inc Insights

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The Company
HQ: Fort Collins, CO
Year Founded: 1870

What We Do

Woodward is an independent designer, manufacturer and service provider of energy control and optimization solutions for aerospace and industrial markets. For 150 years, Woodward has focused its resources and expertise on delivering proven systems that perform under incredible demands. Our customers have come to rely on us to help them address and solve the challenges associated with global efficiency initiatives – from reducing emissions, to increasing energy efficiency, to helping them introduce alternative energy sources.

Why Work With Us

A career at Woodward offers professional and personal growth. You will work alongside the brightest minds in our industry, help develop innovative technology and products, and contribute to our company’s goal of always innovating for a better future. People join Woodward for a job and end up building a career for a lifetime.

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