Senior Aerospace Engineer

Posted 53 Minutes Ago
Be an Early Applicant
Dallas, TX, USA
In-Office
115K-150K Annually
Senior level
Aerospace • Artificial Intelligence • Machine Learning • Robotics • Software
Our mission is to protect service members and civilians with intelligent systems.
The Role
Own V-BAT aircraft performance, endurance, weight, balance, aerodynamic, and propulsion models. Analyze flight data, define operational envelopes, support payload integration and design decisions, and collaborate with mechanical, propulsion, GNC, flight-test, and go-to-market teams. Plan flight-test campaigns, validate models, investigate performance anomalies, and drive corrective actions. The role requires aerospace or mechanical engineering expertise, fixed-wing flight dynamics knowledge, data analysis skills, and experience with aircraft weight and CG models.
Summary Generated by Built In
Shield AI is a venture-backed defense-tech company with the mission of protecting service members and civilians with intelligent systems. Its products include Hivemind autonomy software, V-BAT and X-BAT aircraft, and Aechelon simulation and synthetic reality technologies. With offices and facilities across the U.S., Europe, the Middle East, and Asia-Pacific, Shield AI’s technology actively supports operations worldwide. For more information, visit www.shield.ai. Follow Shield AI on LinkedInXInstagram, and YouTube. 

Job Description:
We are seeking an Aerospace Engineer to own the flight performance, endurance, and mass properties for V-BAT. In this role, you will serve as the technical authority on aircraft performance—translating flight dynamics, aircraft configuration, and environmental conditions into validated models that guide design decisions, payload integration, and autonomous flight software. You will work at the intersection of design, propulsion, guidance and controls, flight test, and go-to-market teams to continuously improve the capability and reliability of the aircraft.

What you'll do:

  • Performance & Endurance Analysis: Develop and refine endurance, range, loiter, and cruise performance calculations based on flight dynamics, aircraft configuration, and operating environment (altitude, temperature, wind, and mission profile).

  • Weight & Balance Ownership: Own the aircraft weight and center-of-gravity (CG) model, including tracking, allocation budgets, and reporting throughout design changes and configuration updates, ensuring CG remains within stable flight limits.

  • Aero & Engine Modeling: Create, validate, and maintain the aerodynamic (lift, drag, and stability) and propulsion (engine) models of the aircraft for use by the Guidance and Controls team, supporting continuous improvement of the flight computer and autonomy stack.

  • Cross-Functional Design Collaboration: Partner with Mechanical and Propulsion Design engineers to assess the weight, drag, and aerodynamic performance impacts of proposed design changes to the airframe, wing, and control surfaces.

  • Payload & Configuration Evaluation: Collaborate with Go-To-Market teams to evaluate new payloads and estimate endurance and performance for new or customer-specific configurations.

  • Flight Test: Plan and drive flight test campaigns to validate operational envelopes, correlate aero/engine models against flight data, and characterize real-world aircraft performance across the flight envelope.

  • Root Cause & Corrective Action: Participate in root cause analysis (RCA) of performance anomalies and test findings, and drive corrective actions to closure.

  • Requirements & Envelope Definition: Analyze large flight and test data sets to establish and refine operational envelope requirements and performance specifications.

Required qualifications:

  • B.S. in Aerospace or Mechanical Engineering (or equivalent technical field).

  • 3+ years of experience in the aerospace or defense industry.

  • Demonstrated understanding of fixed-wing flight dynamics, aircraft performance, and aerodynamic/propulsion fundamentals.

  • Proficiency in analyzing large data sets to define operational envelope requirements and validate models (e.g., Python, MATLAB, or equivalent).

  • Experience developing or maintaining aircraft weight and CG models.

  • Demonstrated ability to work with cross-functional teams to drive change.

  • Strong written and verbal communication skills, with the ability to present technical findings to varied audiences.

Preferred qualifications:

  • Full lifecycle experience taking a product from concept through development, flight test, and field sustainment.

  • Direct experience with fixed-wing unmanned aerial systems (UAS/UAV) or autonomous aircraft.

  • Experience building or tuning aero and engine models used by guidance, navigation, and control (GNC) systems.

  • Hands-on flight test experience, including test planning, instrumentation, and data reduction.

  • Familiarity with fixed-wing modeling and simulation tools (e.g., MATLAB/Simulink, XFLR5, AVL, or comparable aerodynamic/performance tools).

  • Understanding of relevant airworthiness, safety, or defense acquisition standards.

#LI-AA1

Full-time regular employee offer package:
Pay within range listed + Bonus + Benefits + Equity
 
Temporary employee offer package:
Pay within range listed above + temporary benefits package (applicable after 60 days of employment)
 
Salary compensation is influenced by a wide array of factors including but not limited to skill set, level of experience, licenses and certifications, and specific work location. All offers are contingent on a cleared background and possible reference check. Military fellows and part-time employees are not eligible for benefits. Please speak to your talent acquisition representative for more information.
 
###
 
Shield AI is proud to be an equal opportunity workplace and is an affirmative action employer. We are committed to equal employment opportunity regardless of race, color, ancestry, religion, sex, national origin, sexual orientation, age, marital status, disability, gender identity or Veteran status. If you have a disability or special need that requires accommodation, please let us know. 

Skills Required

  • B.S. in Aerospace or Mechanical Engineering, or an equivalent technical field
  • 3+ years of experience in the aerospace or defense industry
  • Understanding of fixed-wing flight dynamics, aircraft performance, and aerodynamic and propulsion fundamentals
  • Proficiency analyzing large data sets to define operational envelope requirements and validate models using Python, MATLAB, or equivalent
  • Experience developing or maintaining aircraft weight and center-of-gravity models
  • Ability to work with cross-functional teams to drive change
  • Strong written and verbal communication skills and ability to present technical findings to varied audiences
  • Full lifecycle product experience from concept through development, flight test, and field sustainment
  • Direct experience with fixed-wing unmanned aerial systems, unmanned aerial vehicles, or autonomous aircraft
  • Experience building or tuning aerodynamic and engine models for guidance, navigation, and control systems
  • Hands-on flight-test experience, including test planning, instrumentation, and data reduction
  • Familiarity with fixed-wing modeling and simulation tools such as MATLAB/Simulink, XFLR5, AVL, or comparable tools
  • Understanding of relevant airworthiness, safety, or defense acquisition standards

What the Team is Saying

Dylan
Mo
Willy
Michael
Vibhav
Kirby
Ryan
Evan
Am I A Good Fit?
beta
Get Personalized Job Insights.
Our AI-powered fit analysis compares your resume with a job listing so you know if your skills & experience align.

The Company
HQ: San Diego, CA
Year Founded: 2015

What We Do

At Shield AI, you won't wait years to see your work reach the field. You'll build hardware and software that operates in the real world right now, in the hands of the people who depend on it. Hivemind, our AI pilot, has been flying since 2018. It has flown more than 30 platforms, including an F-16, and it now sits under a U.S. Air Force production contract for Collaborative Combat Aircraft. When you write code or shape a system here, you contribute to technology with a proven flight record and a clear production future. V-BAT flies intelligence, surveillance, and reconnaissance missions with an operational record that stretches from Ukraine to the Indo-Pacific. It delivers eyes where they matter most, in the most demanding conditions on earth. The teams behind it watch their work get tested where the stakes are real. X-BAT takes its first flight this year. It's an AI-piloted fighter that needs no runway, built to operate where traditional aircraft can't. Join now and you help shape a program at its earliest, most formative stage. That's the kind of ground-floor work that defines a career. Do the most impactful work of your life, on problems that matter. Autonomy at this level asks a lot of you. You'll take on problems in perception, planning, and control that few teams anywhere are equipped to solve. You'll work across disciplines, from aerospace and robotics to machine learning and systems engineering, alongside people who hold themselves to an exacting standard and expect the same from you. Our mission is clear: protect service members and civilians with intelligent systems. That purpose runs through every decision, every design review, and every deployment. It's why the work here carries a weight you can feel. Ready to join our mission? Explore our open roles and find where you fit.

Why Work With Us

Founded in 2015 by a former Navy SEAL, Shield AI builds AI pilots and uncrewed aircraft. Veterans aren't an afterthought here, they're at every level. It's why the work carries weight: AI pilots and uncrewed aircraft flying real missions, from Ukraine to the Indo-Pacific, protecting service members and civilians.

Gallery

Gallery
Gallery
Gallery

Shield AI Teams

Team
Aircraft
Team
Growth (Sales and Marketing)
Team
Hivemind
About our Teams

Shield AI Offices

Hybrid Workspace

Employees engage in a combination of remote and on-site work.

Typical time on-site: Flexible
HQSan Diego, CA
United Arab Emirates
Arlington, VA
Company Office Image
Frisco, Texas
Ukraine
London
Melbourne, Victoria
Taiwan, Province of China
Waltham, MA
Learn more

Similar Jobs

Shield AI Logo Shield AI

Software Engineer

Aerospace • Artificial Intelligence • Machine Learning • Robotics • Software
In-Office
2 Locations
125K-230K Annually

Shield AI Logo Shield AI

Senior Staff Technical Sourcer

Aerospace • Artificial Intelligence • Machine Learning • Robotics • Software
Remote or Hybrid
United States
157K-236K Annually

Shield AI Logo Shield AI

Tool Control Coordinator (R5727)

Aerospace • Artificial Intelligence • Machine Learning • Robotics • Software
In-Office
Dallas, TX, USA

Shield AI Logo Shield AI

Staff Engineer

Aerospace • Artificial Intelligence • Machine Learning • Robotics • Software
In-Office
4 Locations
221K-331K Annually

Sign up now Access later

Create Free Account

Please log in or sign up to report this job.

Create Free Account