What you'll do:
Performance & Endurance Analysis: Develop and refine endurance, range, loiter, and cruise performance calculations based on flight dynamics, aircraft configuration, and operating environment (altitude, temperature, wind, and mission profile).
Weight & Balance Ownership: Own the aircraft weight and center-of-gravity (CG) model, including tracking, allocation budgets, and reporting throughout design changes and configuration updates, ensuring CG remains within stable flight limits.
Aero & Engine Modeling: Create, validate, and maintain the aerodynamic (lift, drag, and stability) and propulsion (engine) models of the aircraft for use by the Guidance and Controls team, supporting continuous improvement of the flight computer and autonomy stack.
Cross-Functional Design Collaboration: Partner with Mechanical and Propulsion Design engineers to assess the weight, drag, and aerodynamic performance impacts of proposed design changes to the airframe, wing, and control surfaces.
Payload & Configuration Evaluation: Collaborate with Go-To-Market teams to evaluate new payloads and estimate endurance and performance for new or customer-specific configurations.
Flight Test: Plan and drive flight test campaigns to validate operational envelopes, correlate aero/engine models against flight data, and characterize real-world aircraft performance across the flight envelope.
Root Cause & Corrective Action: Participate in root cause analysis (RCA) of performance anomalies and test findings, and drive corrective actions to closure.
Requirements & Envelope Definition: Analyze large flight and test data sets to establish and refine operational envelope requirements and performance specifications.
Required qualifications:
B.S. in Aerospace or Mechanical Engineering (or equivalent technical field).
3+ years of experience in the aerospace or defense industry.
Demonstrated understanding of fixed-wing flight dynamics, aircraft performance, and aerodynamic/propulsion fundamentals.
Proficiency in analyzing large data sets to define operational envelope requirements and validate models (e.g., Python, MATLAB, or equivalent).
Experience developing or maintaining aircraft weight and CG models.
Demonstrated ability to work with cross-functional teams to drive change.
Strong written and verbal communication skills, with the ability to present technical findings to varied audiences.
Preferred qualifications:
Full lifecycle experience taking a product from concept through development, flight test, and field sustainment.
Direct experience with fixed-wing unmanned aerial systems (UAS/UAV) or autonomous aircraft.
Experience building or tuning aero and engine models used by guidance, navigation, and control (GNC) systems.
Hands-on flight test experience, including test planning, instrumentation, and data reduction.
Familiarity with fixed-wing modeling and simulation tools (e.g., MATLAB/Simulink, XFLR5, AVL, or comparable aerodynamic/performance tools).
Understanding of relevant airworthiness, safety, or defense acquisition standards.
Skills Required
- B.S. in Aerospace or Mechanical Engineering, or an equivalent technical field
- 3+ years of experience in the aerospace or defense industry
- Understanding of fixed-wing flight dynamics, aircraft performance, and aerodynamic and propulsion fundamentals
- Proficiency analyzing large data sets to define operational envelope requirements and validate models using Python, MATLAB, or equivalent
- Experience developing or maintaining aircraft weight and center-of-gravity models
- Ability to work with cross-functional teams to drive change
- Strong written and verbal communication skills and ability to present technical findings to varied audiences
- Full lifecycle product experience from concept through development, flight test, and field sustainment
- Direct experience with fixed-wing unmanned aerial systems, unmanned aerial vehicles, or autonomous aircraft
- Experience building or tuning aerodynamic and engine models for guidance, navigation, and control systems
- Hands-on flight-test experience, including test planning, instrumentation, and data reduction
- Familiarity with fixed-wing modeling and simulation tools such as MATLAB/Simulink, XFLR5, AVL, or comparable tools
- Understanding of relevant airworthiness, safety, or defense acquisition standards
What We Do
At Shield AI, you won't wait years to see your work reach the field. You'll build hardware and software that operates in the real world right now, in the hands of the people who depend on it. Hivemind, our AI pilot, has been flying since 2018. It has flown more than 30 platforms, including an F-16, and it now sits under a U.S. Air Force production contract for Collaborative Combat Aircraft. When you write code or shape a system here, you contribute to technology with a proven flight record and a clear production future. V-BAT flies intelligence, surveillance, and reconnaissance missions with an operational record that stretches from Ukraine to the Indo-Pacific. It delivers eyes where they matter most, in the most demanding conditions on earth. The teams behind it watch their work get tested where the stakes are real. X-BAT takes its first flight this year. It's an AI-piloted fighter that needs no runway, built to operate where traditional aircraft can't. Join now and you help shape a program at its earliest, most formative stage. That's the kind of ground-floor work that defines a career. Do the most impactful work of your life, on problems that matter. Autonomy at this level asks a lot of you. You'll take on problems in perception, planning, and control that few teams anywhere are equipped to solve. You'll work across disciplines, from aerospace and robotics to machine learning and systems engineering, alongside people who hold themselves to an exacting standard and expect the same from you. Our mission is clear: protect service members and civilians with intelligent systems. That purpose runs through every decision, every design review, and every deployment. It's why the work here carries a weight you can feel. Ready to join our mission? Explore our open roles and find where you fit.
Why Work With Us
Founded in 2015 by a former Navy SEAL, Shield AI builds AI pilots and uncrewed aircraft. Veterans aren't an afterthought here, they're at every level. It's why the work carries weight: AI pilots and uncrewed aircraft flying real missions, from Ukraine to the Indo-Pacific, protecting service members and civilians.
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Shield AI Teams
Shield AI Offices
Hybrid Workspace
Employees engage in a combination of remote and on-site work.
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