Quality Excellence & Continuous Improvement Manager

Posted Yesterday
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Nairobi, KEN
In-Office
Senior level
Energy • Manufacturing • Solar • Renewable Energy
The Role
Leads quality excellence and continuous improvement across d.light’s Africa business. Investigates product failures, warranty returns, field defects, and customer complaints; identifies root causes; and drives corrective and preventive actions. Monitors reliability, returns, service defects, and customer satisfaction through dashboards and performance analysis. Partners with engineering, product, service operations, suppliers, manufacturing partners, and regional teams to improve product durability, reduce repeat failures and warranty claims, and deliver sustainable quality improvements using Lean, Six Sigma, and structured problem-solving methods.
Summary Generated by Built In

The role holder will drive quality improvement initiatives across d.light's Africa business by identifying, analyzing, and eliminating product and process-related issues that impact customer experience, reliability, and operational performance.

This role will lead deep-dive investigations into product failures, warranty returns, field defects, and customer complaints, working closely with Product Quality, Engineering, Service Operations, Manufacturing Partners, Suppliers, and Regional Teams to implement sustainable corrective and preventive actions.

The primary objective of the role is to improve product reliability, reduce return rates, enhance customer satisfaction, and establish a culture of continuous improvement through data-driven decision-making and structured problem-solving.


RequirementsKey Responsibilities
Quality Excellence & Continuous Improvement
  • Lead quality excellence initiatives across products, service operations, supply chain, and partner networks.

  • Identify systemic quality issues and drive sustainable improvement actions.

  • Establish and monitor quality improvement roadmaps.

  • Drive continuous improvement projects using Lean, Six Sigma, and structured problem-solving methodologies.

  • Promote best practices and lessons learned across regions and functions.

Product Failure Analysis & Root Cause Investigation
  • Lead detailed investigations of product failures observed in the field.

  • Analyze warranty returns, customer complaints, service center findings, and reliability data.

  • Validate effectiveness of corrective and preventive actions.

  • Perform deep-dive failure analysis to identify root causes and failure mechanisms.

  • Coordinate technical reviews and corrective actions with Engineering, Product Management, Quality, Suppliers, and Manufacturing Partners.

Product Reliability Improvement
  • Monitor product reliability performance across Africa markets.

  • Identify recurring product issues and reliability risks.

  • Support reliability validation and verification activities.

  • Drive initiatives to improve durability, robustness, and overall product performance.

  • Provide technical recommendations based on field learning and failure analysis.

Customer Experience Improvement
  • Identify quality issues impacting customer satisfaction and product adoption.

  • Work closely with Customer Experience, Service Operations, and Commercial teams to reduce customer pain points.

  • Lead initiatives aimed at reducing repeat failures, service visits, and warranty claims.

  • Drive improvements in customer satisfaction and overall product ownership experience.

Cross-Functional Collaboration
  • Act as the focal point for quality improvement initiatives across Africa.

  • Coordinate with:

    • Product Management

    • Product Quality Teams

    • Engineering

    • Service Operations

    • Supply Chain

    • Suppliers

    • Contract Manufacturers

  • Ensure timely implementation and closure of improvement actions.

Data Analytics & Performance Management
  • Develop and maintain quality dashboards and performance reports.

  • Analyze trends related to:

    • Product Returns

    • Warranty Claims

    • Customer Complaints

    • Service Center Defects

    • Repeat Failures

    • Product Reliability

  • Present actionable insights and recommendations to leadership teams.

Qualifications

Education
  • Bachelor's Degree in Electronics Engineering, Electrical Engineering, Mechatronics, Mechanical Engineering, Industrial Engineering, or a related discipline.

  • A Master's Degree is an added advantage.

Experience
  • >5 years of experience in:

    • Quality Engineering

    • Reliability Engineering

    • Product Quality

    • Customer Quality

    • Continuous Improvement

    • Field Quality

  • Experience in Consumer Electronics, Solar Products, Energy Storage Systems, Inverters, Batteries, Home Appliances, Telecommunications Equipment, or related industries.

Technical Competencies
Strong understanding of:
  • Lithium-ion and LFP Battery Technologies

  • Battery Management Systems (BMS)

  • Solar Home Systems

  • Inverters and Power Electronics

  • PCB Assemblies (PCBA)

  • Consumer Electronics Products

  • Product Reliability Engineering

  • Failure Analysis Techniques

  • Customer Quality Management

Quality Tools
  • 8D,5 Why,Fishbone Analysis,FMEA,Fault Tree Analysis,Pareto Analysis,Six Sigma,CAPA and Statistical Analysis


Key Performance Indicators (KPIs)
  • Reduction in Warranty Claims

  • Reduction in Product Return Rate

  • Reduction in Repeat Failure Rate

  • Improvement in Customer Satisfaction Metrics

  • Improvement in Product Reliability Performance

  • CAPA Effectiveness and Closure Rate

  • Cost of Poor Quality (COPQ) Reduction

  • Number and Impact of Continuous Improvement Projects Delivered



BenefitsWhat We Offer
  • Competitive Remuneration

  • Medical Cover

  • Pension



Skills Required

  • Bachelor’s degree in Electronics Engineering, Electrical Engineering, Mechatronics Engineering, Mechanical Engineering, Industrial Engineering, or a related discipline
  • More than 5 years of experience in quality engineering, reliability engineering, product quality, customer quality, continuous improvement, or field quality
  • Experience in consumer electronics, solar products, energy storage systems, inverters, batteries, home appliances, telecommunications equipment, or related industries
  • Strong understanding of lithium-ion and LFP battery technologies
  • Strong understanding of Battery Management Systems (BMS)
  • Strong understanding of Solar Home Systems
  • Strong understanding of inverters and power electronics
  • Strong understanding of PCB assemblies and consumer electronics products
  • Knowledge of product reliability engineering, failure analysis techniques, and customer quality management
  • Proficiency with 8D, 5 Why, Fishbone Analysis, FMEA, Fault Tree Analysis, Pareto Analysis, Six Sigma, CAPA, and statistical analysis
  • Master’s degree
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The Company
1,096 Employees
Year Founded: 2007

What We Do

d.light makes reliable, affordable solar energy accessible to low-income families and underserved communities worldwide. The company designs, manufactures, and distributes solar home systems, lanterns, inverters, appliances, and smartphones, supported by flexible PayGo financing. Its products provide clean, dependable power for homes, businesses, and health facilities, helping improve education, health outcomes, safety, and economic opportunity in off-grid and underserved areas.

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