Process Reliability Engineer

Posted 4 Days Ago
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Aurora, IL, USA
In-Office
91K-123K Annually
Senior level
Artificial Intelligence • Internet of Things
The Role
Serve as SME for slurry production equipment reliability, driving uptime and lifecycle planning. Maintain criticality and spare parts analyses, calculate MTTR/MTBF, perform RCFA, build RBDs, support factory systems (chemical addition, batch-making, UPW, chillers), lead small-to-medium capital and CI projects, develop maintenance procedures using SAP-PM and AutoCAD, train maintenance staff, and support EHS initiatives.
Summary Generated by Built In

Job Title:

Process Reliability Engineer

Job Description:

The Role 

Entegris is currently seeking a Process Reliability Engineer to join our Engineering & Maintenance team. This position will be based in our Aurora, Illinois facility. This position is embedded within the 845 Slurry production area, one of our core manufacturing operations supporting advanced semiconductor fabrication. 

 

In this role, you will serve as the technical subject matter expert for process and support equipment reliability across the Slurry production area. You will drive improvements in equipment uptime, asset lifecycle management, and maintenance effectiveness while collaborating with Operations, Maintenance, and Engineering teams to deliver safe, consistent, and high-quality manufacturing results. 

 

The position reports to the Senior Maintenance Manager.  

 

What You’ll Do 

Reliability Analysis & Asset Lifecycle Planning 

  • Build and maintain the Criticality Analysis plus Critical Spare Parts assessments for all production equipment. 

  • Develop and maintain an equipment replacement/repair roadmap driven by reliability data, asset age, and lifecycle cost analysis. 

  • Calculate equipment reliability metrics (MTTR, MTBF, etc.) and perform root cause failure analyses (RCFA) to identify failure patterns, prioritize maintenance resources, and reduce unplanned downtime. 

  • Build Reliability Block Diagrams (RBD) for critical systems to assess single-point-of-failure risks and model overall system availability (OEE). 

 

Factory Floor Technical Support – Provide SME technical support for key production systems (chemical addition, batch-making, product filling, ultra-pure water, hot oil, process chillers, wastewater, etc.), ensuring uptime and optimal performance. Identify opportunities and run associated projects to improve overall system design. 

Project Management: Lead small to medium scale capital and CI projects from inception through completion. Responsibilities include budgeting, project definition utilizing front end loading (FEL), securing funding, following through to commissioning/start up, providing project status updates, managing and completing all aspects of commissioning, and project closure/lessons learned. 

Maintenance Support: Develop and refine preventive and reactive maintenance procedures and spare parts inventory processes using tools like SAP-PM, Parsable, SharePoint, and Reliance. Train maintenance personnel as warranted. 

Engineering Documentation: Manage and produce engineering drawings (P&IDs, electrical schematics, etc.) and documentation (equipment specifications, maintenance repair procedures) using AutoCAD and similar tools. 

EHS Support: Participate in Environmental, Health, and Safety projects focusing on process safety management, ergonomic improvements, and compliance with safety standards. Support and lead EHS teams as needed. 

Continuous Learning and Improvement: Stay informed of industry trends, new technologies, and best practices to continually enhance your knowledge and the company’s manufacturing capabilities. 

 

What We Seek 

  Education & Experience 

  • Bachelor’s degree in Chemical, Mechanical, or Electrical Engineering required. 

  • Minimum 5 years of experience in a manufacturing environment, preferably in the chemical, specialty materials, or semiconductor supply chain industry. 

 

Technical Skills 

  • Proficiency with CMMS platforms, specifically SAP-PM; experience with Parsable, SharePoint, Reliance, and MS Project is beneficial. 

  • Proficient with Microsoft Office Suite; AutoCAD experience required for P&ID and schematic management. 

  • Knowledge of predictive and preventive maintenance methodologies, failure analysis, risk management, and lifecycle asset management. 

  • Familiarity with batch manufacturing, piping systems, dispersion and separation process equipment, utility systems, and PLC operation preferred. 

 

Core Competencies 

  • Demonstrated ability to lead projects, manage competing priorities, and deliver results in a dynamic manufacturing environment. 

  • Excellent problem-solving skills with a data-driven approach to decision-making. 

  • Strong verbal and written communication skills; ability to present technical content to both technical and non-technical audiences. 

  • Collaborative team player who drives results through influence and partnership across operations, maintenance, and engineering functions. 

 

Additional Qualifications 

  • Familiarity with health, safety, and environmental regulations in a manufacturing context required. 

  • Six Sigma Green Belt certification is a plus. 

  • Ability to lift up to 25 lbs; ability to work in a chemical manufacturing environment. 

 

Why Work at Entegris 

Lead. Inspire. Innovate. Define Your Future. 

Not everyone who works for a global company shares the same background, experiences and perspectives. We leverage the differences of our employees to bring new ideas to the table. Every employee throughout the company is encouraged to share input on projects and initiatives. Our decision-making process is truly a collaborative effort as we realize there are leaders at every level of the organization. We put our values at the core of how we operate as an organization — not just when it’s convenient, but in a lasting and meaningful way. We want the time and energy you spend here to have a positive impact on your life inside and outside of the office. 

 

What We Offer 

Our total rewards package goes above and beyond just a paycheck. Whether you’re looking to build your career, improve your health, or protect your wealth, we offer generous benefits to help you achieve your goals. 

  • Compensation: $91,000 - $122,500 per year range with actual pay dependent on candidate overall skills for the role

  • Annual bonus eligibility

  • Progressive paid time off policy that empowers you to take the time you need to recharge

  • Generous 401(K) plan with an impressive employer match with no delayed vesting 

  • Excellent health, dental and vision insurance packages to fit your needs

  • Education assistance to support your learning journey

  • A values-driven culture with colleagues that rally around People, Accountability, Creativity and Excellence

Entegris does not provide immigration-related sponsorship for this role. Do not apply for this role if you will need Entegris immigration sponsorship (e.g., H1B, TN, STEM OPT, etc.) now or in the future. 

 

At Entegris we are committed to providing equal opportunity to all employees and applicants. Our policy is to recruit, hire, train, and reward employees for their individual abilities, achievements, and experience without regard to race, color, religion, sexual orientation, age, national origin, disability, marital or military status. 

#LI-TP1

 

Skills Required

  • Bachelor's degree in Chemical, Mechanical, or Electrical Engineering
  • Minimum 5 years of experience in a manufacturing environment (chemical, specialty materials, or semiconductor supply chain)
  • Proficiency with CMMS platforms, specifically SAP-PM
  • Experience with Parsable
  • Experience with SharePoint
  • Experience with Reliance
  • Experience with MS Project
  • Proficient with Microsoft Office Suite
  • AutoCAD experience for P&ID and schematic management
  • Knowledge of predictive and preventive maintenance, failure analysis, risk management, and lifecycle asset management
  • Experience calculating reliability metrics and performing root cause failure analyses (MTTR, MTBF, RCFA) and building Reliability Block Diagrams (RBD)
  • Familiarity with batch manufacturing, piping systems, dispersion and separation equipment, utility systems, and PLC operation
  • Project management experience leading small to medium scale capital and continuous improvement projects (budgeting, FEL, commissioning)
  • Familiarity with health, safety, and environmental regulations in a manufacturing context
  • Six Sigma Green Belt certification
  • Ability to lift up to 25 lbs and work in a chemical manufacturing environment

Entegris Compensation & Benefits Highlights

The following summarizes recurring compensation and benefits themes identified from responses generated by popular LLMs to common candidate questions about Entegris and has not been reviewed or approved by Entegris.

  • Fair & Transparent Compensation Pay is considered competitive or slightly above industry standards in several roles, with some calling compensation very fair or great. Feedback suggests overtime opportunities in certain manufacturing roles further enhance earnings.
  • Retirement Support Retirement programs feature a strong company 401(k) match and additional savings vehicles that employees value. Feedback suggests these offerings meaningfully bolster total compensation.
  • Leave & Time Off Breadth Time-off policies are described as good, with PTO that can increase with tenure and unlimited PTO available in some roles. Paid parental leave and holidays add to the overall breadth.

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The Company
HQ: Billerica, MA
5,786 Employees

What We Do

Artificial intelligence, augmented reality, Internet of Things – these are not just trends, they are drivers changing the way people live across the globe. With these new drivers and the increasing speed of innovation, there comes an expectation for higher-quality, higher-performing technologies at a faster pace. Every day, and for more than 50 years, Entegris’ singular mission has been to help customers utilize our advanced science-based solutions to support demand drivers; to innovate faster and more efficiently; and ultimately to transform the world. Through the power of our solutions and technology expertise, Entegris provides customers with innovative, science-based solutions to their toughest technology challenges. Headquartered in Billerica, Massachusetts, Entegris employs approximately 5,800 people worldwide, with roughly half employed in Asia-Pacific or Europe. With research and development, customer service, analytical labs, and manufacturing in Asia-Pacific, North America and Europe, Entegris supports customers around the globe as they take technology to the next level.

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