Principal Process Development Engineer

Posted 2 Days Ago
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Plymouth, Devon, England, GBR
In-Office
Senior level
Hardware • Virtual Reality • Semiconductor • Manufacturing
The Role
Lead the development of fabrication processes for MicroLED and Optical Computing. Conduct risk assessments, optimize processes, and drive innovation within a high-performing team.
Summary Generated by Built In
Seeking a Principal Process Development Engineer with deep expertise in process development, strong analytical and problem-solving skills, hands-on experience with advanced fabrication and characterization techniques, and a proven ability to lead cross-functional R&D initiatives.

Join a fast-growing Process Development team pushing the boundaries of innovation in MicroLED and Optical Computing. Around 60% of your time will be spent in a state-of-the-art cleanroom advancing process development, and the other 40% on planning, analysing data, and presenting insights to management.


Key Responsibilities
  • Lead the development and optimisation of fabrication processes for MicroLED and Optical Computing devices.
  • You will work on all stages of process development, defining process architecture, developing process modules, working with process development tool owners to develop and optimise pixel performance.
  • Constantly seek out and implement opportunities for innovation and improvement in the products and processes.
  • Participate in risk assessments and design reviews.
  • Identify the requirements for new tooling to support the MicroLED and Optical Compute development roadmap, including defining process recipe specifications and aligning with the process tool owner.
  • Leverage your R&D and process development experience to drive progress within a high-performing, results-oriented team.


Skills, Knowledge and Expertise
  • A PhD degree in either of Physics, Electrical/Electronic Engineering, Material science or any relevant subject covering the field of  III-V semiconductor devices.
  • 3+ years of extensive experience in process development within semiconductor, display, or related high-tech industries.
  • Expert knowledge of MicroLED or Photonics and/or Optical compute technologies. 
  • Hands on experience of developing and optimising III- V, ideally III – N, semiconductor device fabrication processes in clean room environment.
  • Knowledge of semiconductor device physics.
  • Broad experience in semiconductor process techniques, including but not limited to lithography (stepper and mask aligner), etch (RIE, ICP and wet etch), CVD, PVD, Evaporation, ALD, IBD.
  • Design of Experiments and statistical analysis techniques. 
  • Expert experience of LED performance matrix and its measurement techniques such as IV response, Electroluminescence, EQE will be advantageous.
  • Working knowledge of CAM systems and SPC. 
  • Ability to communicate clearly, design decisions to cross-functional teams.
  • Experience of risk analysis and design review processes.


Benefits

  • Pension scheme 
  • Private medical & dental insurance 
  • 28 days’ holiday + bank holidays 
  • Free onsite meals 
  • Onsite gym 
  • Relocation support 
  • Visa support available

About
About PlesseyWe’re building the hardware foundation for next-era computing.Plessey is a world-leading technology company driving the next generation of photonic devices and systems. With over 70 years of innovation, we combine research, materials science, process engineering, and manufacturing under one roof. We’re recognised as a global authority in microLED displays, optical computing, and optical interconnects.Join us to work on breakthrough technologies shaping the future of light-based technology and computing.LeadWe don’t follow industry trends; we create them, pushing boundaries and setting standards others aspire to. Every team member has the power to make decisions, drive change, and deliver excellence. We support each other, challenge one another for the best solutions, and lead by example. Together, we build industries and technologies that shape the future and scale toward our vision of the next era of computing.GrowWe expand our capabilities every day — deepening our expertise, improving how we work, and pushing the boundaries of what’s possible. Curiosity fuels us: we question assumptions, explore new ideas, and innovate with light-based technologies. By investing in and empowering our people, we strengthen Plessey’s impact and help shape the future of optical technology.TrustWe operate like a family—honest, reliable, and supportive. We have each other’s backs, own our actions, and uphold the highest standards of integrity and safety. We trust each other to deliver, our customers to challenge us, and our expertise to guide the way. Together, trust enables the collaboration essential for breakthrough innovation and lasting impact.

Skills Required

  • PhD degree in Physics, Electrical/Electronic Engineering, Material science or similar
  • 3+ years of experience in process development in semiconductor or related high-tech industries
  • Expert knowledge of MicroLED or Photonics and/or Optical compute technologies
  • Hands on experience developing and optimising III-V, ideally III-N semiconductor device fabrication processes in clean room
  • Knowledge of semiconductor device physics
  • Broad experience in semiconductor process techniques including lithography, etch, CVD, PVD, etc.
  • Experience in Design of Experiments and statistical analysis techniques
  • Expert experience of LED performance matrix and measurement techniques
  • Working knowledge of CAM systems and SPC
  • Experience of risk analysis and design review processes
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The Company
0 Employees
Year Founded: 2010

What We Do

Plessey is a UK-based technology company specializing in the design and manufacturing of advanced microLED display solutions. They utilize a proprietary GaN-on-Silicon platform to produce high-performance, high-density RGB pixel arrays for applications in Augmented Reality (AR), Virtual Reality (VR), and other head-mounted display systems. The company operates integrated manufacturing facilities in Plymouth, England, focusing on the next generation of photonic technologies for computing and display engines.

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