Principal Mechanical Design Engineer- Metallurgy

Posted 3 Days Ago
Be an Early Applicant
Phoenix, AZ, USA
Hybrid
Expert/Leader
Aerospace • Artificial Intelligence • Cloud • Machine Learning • Software • Cybersecurity • Defense
In an era of dynamic change, Aerospace is addressing the most complex challenges in space.
The Role
Leads aerospace mechanical component and system design with expertise in metallurgy and powder metallurgy. Oversees product development from R&D and process qualification through production implementation, component substantiation, and supplier development. Defines design intent and specifications, conducts material selection and failure analysis, assesses reliability, mentors engineers, drives continuous improvement, and collaborates with cross-functional teams and suppliers.
Summary Generated by Built In

We are seeking a highly skilled Principal Mechanical Design Engineer with expertise in metallurgy, powder metallurgy, and aerospace design intent to lead our product development initiatives. Candidate will be expected to engage in all aspects of product development including R&D, process development and qualification, production implementation, component substantiation, and supplier development and oversight. The ideal candidate will be an effective problem solver with  a proven track record of successful engineering projects and the ability to innovate and implement cutting-edge design solutions.

Responsibilities

Key Responsibilities

  • Lead the design and development of mechanical components and systems with a focus on metallurgical properties and powder metallurgy techniques.
  • Define design intent and establish specifications to drive engineering excellence.
  • Collaborate with cross-functional teams to ensure alignment on project goals, timelines, and deliverables.
  • Conduct material selection, failure analysis, and reliability assessments.
  • Mentor and guide junior engineers in design best practices and metallurgical principles.
  • Drive continuous improvement initiatives within the engineering department.
  • Stay updated on industry trends and advancements in metallurgy and design methodologies.
Qualifications

YOU MUST HAVE

  • PhD in Materials Science, related field, or equivalent industry experience.
  • Minimum of 10 years of experience in engineering, with a strong focus on metallurgy and powder metallurgy.

WE VALUE

  • Strong knowledge of material properties, manufacturing processes, and design tools.
  • Proven experience in leading design projects from concept to production.
  • Proven experience in managing long-term projects and developing supplier relationships is preferred.
  • Excellent problem-solving skills with the ability to address complex challenges related to material properties, processing, and performance.
  • Strong communication skills, capable of presenting technical concepts and complex ideas to both technical and non-technical stakeholders and leadership.
  • A track record of collaborating with cross-functional teams to achieve common goals and drive product development.

Due to compliance with U.S. export control laws and regulations, candidate must be a U.S. person, which is defined as, a U.S. citizen, a U.S. permanent resident, or have protected status in the U.S. under asylum or refugee status.

About us:

Join a company that's reintroducing itself to the aviation community we've helped advance for more than a century. At Honeywell Aerospace (NASDAQ: HONA), we're launching as an independent, publicly traded aerospace and defense company built on a legacy of operational excellence and mission-focused execution. 

Our new brand identity pairs that heritage with real momentum, as we build technology that helps pilots navigate with confidence, aircraft operate more efficiently, and operators stay ahead of change. With our systems on board 90% of the world's aircraft, your work here has reach that's rare to find anywhere else.

Focusing on our customers, investing in innovation, and building a culture of accountability and performance is how we're shaping what comes next.

Every horizon. Every mission. Every day.

Benefits:

Beyond a performance-driven salary, you'll work alongside dedicated experts on technology that's advancing aviation. As a Honeywell Aerospace employee, you're eligible for a comprehensive benefits package that includes:

  • Employer-subsidized medical, dental, vision and life insurance
  • Short-term and long-term disability coverage
  • 401(k) match, flexible spending accounts and health savings accounts
  • Employee assistance program and educational assistance
  • Parental leave and 12 paid holidays
  • Paid time off for vacation, personal and sick time

Explore your benefits: https://honeywellaerospacebenefits.com/

POSTING TIMELINE

The application period for the job is estimated to be 40 days from the job posting date; however, this may be shortened or extended depending on business needs and the availability of qualified candidates.

Skills Required

  • PhD in Materials Science, a related field, or equivalent industry experience
  • Minimum 10 years of engineering experience focused on metallurgy and powder metallurgy
  • Strong knowledge of material properties, manufacturing processes, and design tools
  • Experience leading design projects from concept through production
  • Experience managing long-term projects and developing supplier relationships
  • Excellent problem-solving skills addressing material, processing, and performance challenges
  • Strong communication skills for technical and non-technical stakeholders and leadership
  • Experience collaborating with cross-functional teams to drive product development

The Aerospace Corporation Compensation & Benefits Highlights

The following summarizes recurring compensation and benefits themes identified from responses generated by popular LLMs to common candidate questions about The Aerospace Corporation and has not been reviewed or approved by The Aerospace Corporation.

  • Retirement Support The 401(k) plan provides a company‑paid contribution of 8–12% based on years of service with immediate eligibility and vesting, and eligible employees can access retiree medical benefits.
  • Leave & Time Off Breadth Paid time off includes 15 vacation days (rising to 20 after five years), nine paid holidays, and unlimited sick time for exempt employees with accruals for non‑exempt staff.
  • Flexible Benefits Flexible work models include a 9/80 schedule with alternating Fridays off, supported by backup care services, an EAP, relocation assistance, and home‑office stipends where applicable.

The Aerospace Corporation Insights

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The Company
HQ: Chantilly, VA
4,600 Employees
Year Founded: 1960

What We Do

The space enterprise has been transformed by rapid change and growth. New vehicles for national security space, a more rapid launch cadence, proliferated satellite constellations, the pursuit of interplanetary exploration, and thriving commercial ventures are changing the nature of the space industry. The Aerospace Corporation (Aerospace) is a leading architect for U.S. space programs, shaping efforts to outpace threats to our national security while cultivating the technologies needed to further this new era of space commercialization and exploration. Aerospace works across the space enterprise in service of the public interest. In addition to supporting the Department of Defense and the Intelligence Community, our customers include NASA, NOAA, numerous federal agencies, and commercial space — all of whom benefit from our deep technical knowledge. We only pursue business related to the space mission and complementary fields, operating as the nation’s trusted partner to solve the toughest challenges and develop reliable and innovative technologies. Innovation in space occurs when people have the freedom to imagine and do. At Aerospace, we take pride in our readiness to solve some of the most complex challenges in the space enterprise.

Why Work With Us

We are a non-profit corporation chartered by the government to work on the hardest problems in space. We employ technical experts in every discipline of space-related science and engineering who touch every part of the US space program. Come join us as we make an impact bigger than ourselves.

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