Mechanical Quality Assurance Engineer

Posted 2 Days Ago
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Navi Mumbai, Thane, Maharashtra, IND
Hybrid
Expert/Leader
Professional Services
The Role
Lead mechanical commissioning and integrated systems testing for Tier III/IV data center mechanical systems. Plan and execute FAT/SAT/FPT, validate redundancy and failure modes, review designs and control sequences, integrate BMS/EPMS, manage documentation, mentor teams, ensure compliance with Uptime Institute, ASHRAE, HSE and support client handover.
Summary Generated by Built In
Company Description

At FPC Global, our people are our greatest asset. We’re a fast-growing, global consultancy where collaboration, innovation, and ambition come together to deliver exceptional outcomes across the full facility lifecycle.

Founded in 2014 by our CEO, Dean Francis, we’ve grown into a team of 140+ professionals working across the Americas, EMEA, APAC, and our London headquarters. We partner with clients to deliver integrated, future-focused consultancy services—setting new benchmarks for sustainability, technology, and performance.

We believe great ideas can come from anywhere. That’s why we foster a culture where voices are heard, initiative is encouraged, and careers are built with purpose.

Job Description

Due to continued project awards, FPC Global is seeking a Mechanical Quality Assurance Engineer with demonstrable experience delivering Tier III / Tier IV-aligned data center cooling and mechanical infrastructure.

This role is accountable for the planning, execution, and technical leadership of mechanical commissioning activities across complex mission-critical facilities, ensuring systems meet design intent, availability objectives, redundancy requirements, and operational readiness criteria, in accordance with Uptime Institute, ASHRAE, and applicable international standards.

The position is highly site-focused and requires hands-on leadership through Integrated Systems Testing (IST), including failure mode, redundancy, and fault tolerance validation.

Key Responsibilities

Mechanical Commissioning Leadership

  • Lead end-to-end commissioning of mission-critical mechanical systems including:

    • Chilled water and condenser water systems

    • Air-cooled and water-cooled chillers

    • Cooling towers and heat rejection systems

    • CRAH / CRAC units and in-row cooling

    • AHUs, FCUs and pressurisation systems

    • Pumps, valves, controls and associated plant

Integrated Systems Testing (IST)

  • Develop and execute mechanical IST strategies and scripts aligned with Uptime Institute methodology.

  • Lead failure mode testing, redundancy validation (N, N+1, 2N) and fault tolerance demonstrations.

  • Coordinate mechanical participation in black-building and site-wide integrated test scenarios.

FAT / SAT / Functional Performance Testing

  • Plan, manage, and witness Factory Acceptance Testing (FAT) and Site Acceptance Testing (SAT) for major mechanical plant.

  • Lead Functional Performance Testing (FPT) under normal, degraded and failure conditions to validate performance and control sequences.

Design & Commissionability Reviews

  • Perform design reviews at all project stages from a commissionability, maintainability and availability perspective.

  • Review mechanical specifications, P&IDs, control philosophies and vendor technical submittals.

Controls, BMS & EPMS Integration

  • Validate integration of mechanical systems with BMS and EPMS platforms.

  • Verify alarms, trending, interlocks, sequences of operation and automated response during IST.

Project Interface & Coordination

  • Interface with project managers, construction teams, MEP contractors, OEMs and client representatives.

  • Coordinate closely with electrical and IT commissioning teams to ensure full MEP and controls integration.

Documentation & Handover

  • Develop and manage all mechanical commissioning documentation including:

    • Commissioning plans and execution strategies

    • Test scripts, procedures and checklists

    • Issue logs, punch lists and risk registers

    • Final commissioning reports and systems manuals

  • Support client handover and transition to steady-state operations.

Compliance & Standards

  • Ensure compliance with relevant standards including:

    • Uptime Institute Tier Standards

    • ASHRAE (TC 9.9, 90.1)

    • Local mechanical and environmental codes

  • Support LEED or equivalent sustainability objectives where applicable.

Troubleshooting & Risk Management

  • Identify, analyse, and resolve mechanical system deficiencies during commissioning.

  • Mitigate risk to uptime, programme, safety and operational performance.

Health, Safety & Leadership

  • Enforce strict HSE compliance on site including RAMS reviews, toolbox talks and risk assessments.

  • Lead, mentor and coordinate commissioning engineers, subcontractors and vendors.

Qualifications

Qualifications & Experience

Essential Qualifications

  • Degree in Mechanical Engineering (B.Tech / B.E. or equivalent).

  • 10+ years experience in mechanical testing and commissioning.

  • Minimum 5 years commissioning data centres or mission-critical facilities, including demonstrable leadership of mechanical IST activities.

Technical Experience

  • Deep expertise in:

    • Data centre cooling architectures (air-cooled, water-cooled, hybrid)

    • Redundancy and resilience strategies (N, N+1, 2N)

    • Hydronic balancing, TAB and performance optimisation

    • Failure mode and effects testing (FMET)

  • Proven responsibility for technical quality across multiple projects.

Documentation & Technical Output

  • Development of commissioning specifications, methodologies and scripts.

  • Review and validation of control sequences and operating philosophies.

  • Production of detailed technical and executive-level reports.

Tools & Platforms

  • BMS / EPMS and digital commissioning platforms.

  • AutoCAD / BIM / Visio.

  • Exposure to cloud platforms (Google, Microsoft, Amazon) and data analytics.

  • Familiarity with RIBA / AIA stages of work or international equivalents.

  • Experience with FDD and automated commissioning systems is advantageous.

Additional Information

Why Join FPC?

At FPC, we’re not just a company—we’re a thriving community where innovation flourishes, ideas are celebrated, and careers are shaped. When you join us, you become part of a dynamic team that:

  • Shapes the Future: Work on groundbreaking projects that are redefining industries with sustainability, cutting-edge technology, and bold ambition.
  • Supports Your Growth: From leadership training to cross-functional collaboration, we prioritize your professional development and empower you to explore new ideas, take initiative, and grow in your career.
  • Values Balance and Inclusion: We celebrate diversity, foster collaboration, and ensure every voice is heard—while maintaining a strong commitment to work-life balance.
  • Creates Impact: Contribute to the delivery of iconic, high-performance buildings and innovative solutions that have a lasting, positive impact on the world.

Together, we’ll build tomorrow’s digital planet—and you’ll be part of something truly extraordinary.

Skills Required

  • Degree in Mechanical Engineering (B.Tech / B.E. or equivalent).
  • 10+ years experience in mechanical testing and commissioning.
  • Minimum 5 years commissioning data centres or mission-critical facilities, including leadership of mechanical IST activities.
  • Experience delivering Tier III / Tier IV-aligned data center cooling and mechanical infrastructure.
  • Deep expertise in data centre cooling architectures (air-cooled, water-cooled, hybrid).
  • Knowledge of redundancy and resilience strategies (N, N+1, 2N) and failure mode testing / FMET.
  • Hydronic balancing, TAB and performance optimisation experience.
  • Proven responsibility for technical quality across multiple projects and ability to lead commissioning teams.
  • Experience with BMS / EPMS and digital commissioning platforms.
  • AutoCAD / BIM / Visio proficiency.
  • Development of commissioning specifications, methodologies, scripts and production of technical/executive reports.
  • Enforce HSE compliance on site including RAMS reviews, toolbox talks and risk assessments.
  • Exposure to cloud platforms (Google, Microsoft, Amazon) and data analytics.
  • Familiarity with RIBA / AIA stages of work or international equivalents.
  • Experience with FDD and automated commissioning systems (advantageous).
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The Company
HQ: London
108 Employees
Year Founded: 2014

What We Do

Founded in 2014, Facility Performance Consulting (FPC) set out on a mission to "Build Tomorrow’s Digital Planet" by delivering highly specialised, facility life-cycle integrated consulting services for the Built Environment. By 2025, FPC Group has grown into a global leader in innovative business solutions and project execution, with over 150 experts across the UK, Ireland, the US & Americas, Europe, India, and APAC. Our business operates under three key pillars: FPC Global ~ We deliver Technical Consultancy & Advisory Services in Technical Program & Project Management, Building Performance Services, Building Sustainability & Energy Efficiency, Cyber Security. FPC Digital ~ We deliver Digital Building Services and Frictionless Building Design including Digital Building Design, Engineering and Operations. FPC Life Sciences ~ We provide an unrivalled service in Project Execution, Project Definition, Front-End Project Delivery and Technical PMO Support to drive the success of our Life Sciences and Pharmaceutical clients' investment programs. Our focus is on ensuring project success and fulfilling stakeholder aspirations through a quality-driven, people-centred approach. Our Global Reach: Headquartered in London, UK with regional offices in: • US & Americas – San Francisco • EMEA – Dublin, Ireland • India – Bangalore • APAC – Singapore As we continue to expand, FPC remains dedicated to supporting our diverse client base worldwide Join Us: Explore current opportunities → www.fpc-global.com/hiring

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