Mechanical Engineer - Simulation

Flex is the diversified manufacturing partner of choice that helps market-leading brands design, build and deliver innovative products that improve the world. 

A career at Flex offers the opportunity to make a difference and invest in your growth in a respectful, inclusive, and collaborative environment. If you are excited about a role but don't meet every bullet point, we encourage you to apply and join us to create the extraordinary.

To support our extraordinary teams who build great products and contribute to our growth, we’re looking to add an Mechanical Engineer - Simulation based in Chennai location

What a typical day looks like:

• Develop and execute FEA models for structural, thermal, and fatigue analysis of mechanical components.
• Interpret design requirements and translate them into simulation objectives.
• Validate simulation results against experimental data and ensure accuracy.
• Optimize designs based on analysis outcomes to improve performance and reduce cost.
• Prepare detailed reports and present findings to design and manufacturing teams.
• Collaborate with cross-functional teams (Design, Manufacturing, Engineering) to ensure product integrity.
• Maintain simulation standards and best practices within the organization.
• Prepare KPI Reports for Weekly / Monthly for operation review.

The experience we’re looking to add to our team:

• Preferably 4 to 6 years of experience in FEA using ANSYS
• BE/B.Tech (EEE/ECE/E&I/Mechanical /Mechatronics) with desire years of experience.
• Expertise in Material Nonlinearity (plasticity, hyper elasticity, creep) and Fatigue Analysis
• Hands-on experience in Explicit Simulation for Sheet Metal Forming processes, including spring back prediction, thinning analysis, and failure modes
• Sound knowledge in Vibration Simulations including Modal, Harmonic, Shock, and PSD analysis, in compliance with Automotive OEM Standards.
• Strong knowledge in solver selection and solution techniques, ensuring accurate and efficient FEA results for complex simulations.
• Ability to perform CAD geometry cleanup and work efficiently in FEA pre-processors
• Knowledge of Coupled Field Simulations (e.g., thermal-structural, electro-thermal, and fluid-structure interactions) for multiphysics analysis.
• Scripting skills for automation of repetitive tasks in FEA workflows using Python, or APDL, to improve efficiency and reduce manual effort.
• Flexibility and adaptability to work in a dynamic startup environment
• Work with other engineering team members to improve existing process.
• Excellent written and oral communication skills MANDATORY.

What you’ll receive for the great work you provide:

• Health Insurance

• Paid Time Off

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Required Skills:

Optional Skills:

Flex is an Equal Opportunity Employer and employment selection decisions are based on merit, qualifications, and abilities. We do not discriminate based on: age, race, religion, color, sex, national origin, marital status, sexual orientation, gender identity, veteran status, disability, pregnancy status, or any other status protected by law. We're happy to provide reasonable accommodations to those with a disability for assistance in the application process. Please email [email protected] and we'll discuss your specific situation and next steps (NOTE: this email does not accept or consider resumes or applications. This is only for disability assistance. To be considered for a position at Flex, you must complete the application process first).