Mechanical Engineer

Posted 14 Days Ago
Be an Early Applicant
Boxborough, MA, USA
In-Office
Senior level
Hardware • Semiconductor • Industrial • Manufacturing
The Role
Design and lead development of precision mechanical sensors for HVAC and environmental monitoring applications. Responsibilities include CAD modeling, drawings, GD&T, tolerance analysis, FEA, thermal analysis, prototyping, environmental qualification, reliability testing, sensor integration, VAVE, DFMEA, and manufacturing support. The role also provides technical leadership, mentoring, and project schedule and financial tracking for engineering initiatives.
Summary Generated by Built In

At Gems Setra, we design sensing solutions that protect critical environments—cleanrooms, hospitals, laboratories, data centers, and advanced HVAC systems that keep people safe and operations running flawlessly. Our mechanical sensor technologies enable precise control of pressure, airflow, temperature, and environmental conditions in the places that matter most.

We’re looking for a Senior Mechanical Engineer who is passionate about building innovative, robust, and highly reliable sensors for the next generation of HVAC and environmental monitoring platforms.

About the Role:

As a Senior Mechanical Engineer in our Critical Environments product team, you’ll own the mechanical architecture and design of precision sensors used to monitor pressure, flow, temperature, humidity, and air quality parameters in mission-critical spaces.

You will work cross-functionally to ensure our designs withstand demanding environmental conditions, integrate seamlessly with electronics and firmware, and exceed our customers’ expectations for accuracy, stability, and long-term reliability.

Essential Functions:

  • Design and develop mechanical components and assemblies for HVAC and environmental monitoring sensors (pressure transducers, differential pressure sensors, flow sensors, IAQ/IEQ devices).
  • Create detailed CAD models, drawings, GD&T, material specs, and tolerance analyses optimized for accuracy and manufacturability.
  • Perform FEA and thermal analysis to validate mechanical robustness under HVAC-relevant conditions (airflow, vibration, humidity, thermal drift).
  • Lead prototyping, environmental qualification, and reliability testing (pressure cycling, humidity/condensation testing, thermal shock, leak testing).
  • Optimize sensor mechanical interfaces for easy installation in air ducts, cleanrooms, mechanical rooms, and building automation systems.
  • Partner with Electrical, Firmware, Test Engineering, and Manufacturing on sensor integration and verification.
  • Drive VAVE, cost reduction, and design improvements across the product lifecycle.
  • Provide technical leadership, mentoring, and support for both NPI and sustaining engineering activities.
  • Lead and participate in DFMEA for new and existing products
  • Manage multiple small to medium sized engineering focused projects, including schedule and financial tracking

Education & Experience:

  • Bachelor’s degree with 8+years or master’s degree with 5+ years of experience in Mechanical Engineering.
  • Strong background in sensor design for HVAC, building automation, industrial, or environmental monitoring applications.
  • Proficiency in SolidWorks, Creo, or equivalent CAD tools, including advanced mechanical design and GD&T.
  • Experience designing housings and sensing structures using metals, polymers, elastomers, and environmental-grade materials.
  • Strong understanding of thermal behavior, airflow dynamics, sealing, and environmental protection (IP ratings).
  • Experience designing for manufacturing methods used in HVAC/environmental sensors: machined parts, injection-molded plastics, die-cast housings, welded/brazed sensing elements.
  • Preferred: knowledge of differential pressure sensing, piezoresistive or capacitive elements, MEMS, and sensor packaging in harsh environments.
  • A collaborative mindset, strong communication skills, and a passion for building high-performance, reliable sensing products.

#LI-JW2

About Us

Ralliant Corporation Overview

Ralliant, originally part of Fortive, now stands as a bold, independent public company driving innovation at the forefront of precision technology. With a global footprint and a legacy of excellence, we empower engineers to bring next-generation breakthroughs to life — faster, smarter, and more reliably. Our high-performance instruments, sensors, and subsystems fuel mission-critical advancements across industries, enabling real-world impact where it matters most. At Ralliant we’re building the future, together with those driven to push boundaries, solve complex problems, and leave a lasting mark on the world.

About the Team
About Gems–Setra

Gems–Setra is a leading global supplier of sensing and monitoring technologies, operating within the Precision Technologies platform of Ralliant Corporation. Through our comprehensive portfolio of premium sensing products, we deliver solutions to customer problems and challenges.

As two Ralliant businesses merged in 2022, Gems Setra’s vision is to connect our customers to their environment to create a safer, healthier, more sustainable world. Gems Sensors product offerings include a range of products that encompass liquid level, flow, and pressure sensors, miniature solenoid valves, proximity switches, and integrated fluid management solutions. The Setra Systems product line offers an extensive selection of high-quality sensing instruments for humidity, current, vacuum, energy, and pressure measurements.

At the heart of our combined company's mission lies a shared dedication between Gems Sensors and Setra Systems to deliver high-quality sensing solutions, backed by reliable customer support on a global scale. As a part of Ralliant, we embrace a culture of innovation, driving progress and empowering advancements in the industries and customers we serve.

We Are an Equal Opportunity Employer
 
Ralliant Corporation and all Ralliant Companies are proud to be equal opportunity employers. We value and encourage diversity and solicit applications from all qualified applicants without regard to race, color, national origin, religion, sex, age, marital status, disability, veteran status, sexual orientation, gender identity or expression, or other characteristics protected by law. Ralliant and all Ralliant Companies are also committed to providing reasonable accommodations for applicants with disabilities. Individuals who need a reasonable accommodation because of a disability for any part of the employment application process, please contact us at [email protected].  

Skills Required

  • Bachelor's degree in Mechanical Engineering with 8 or more years of experience, or a master's degree with 5 or more years of experience
  • Strong background in sensor design for HVAC, building automation, industrial, or environmental monitoring applications
  • Proficiency in SolidWorks, Creo, or equivalent CAD tools
  • Advanced mechanical design and GD&T experience
  • Experience designing housings and sensing structures using metals, polymers, elastomers, and environmental-grade materials
  • Understanding of thermal behavior, airflow dynamics, sealing, and environmental protection including IP ratings
  • Experience with machining, injection molding, die casting, and welded or brazed sensing elements
  • Knowledge of differential pressure sensing, piezoresistive or capacitive elements, MEMS, and sensor packaging in harsh environments
  • Collaborative mindset and strong communication skills

Ralliant Corporation Compensation & Benefits Highlights

The following summarizes recurring compensation and benefits themes identified from responses generated by popular LLMs to common candidate questions about Ralliant Corporation and has not been reviewed or approved by Ralliant Corporation.

  • Parental & Family Support — Offerings include 12 weeks of fully paid parental/bonding leave, fertility and family‑planning support through partners like Progyny/Maven, up to $20,000 in adoption assistance, and backup child/adult care. Coverage for spouses and domestic partners further supports diverse family structures.
  • Healthcare Strength — Comprehensive medical, dental, and vision coverage is paired with dedicated mental‑health resources, including 14 free therapy sessions via Spring Health. Materials also cite gender‑affirming support and broad eligibility for family members.
  • Retirement Support — A 401(k) with company match and automatic enrollment is highlighted, with some employees eligible for additional discretionary contributions. Financial tools such as counseling and student‑debt assistance complement long‑term savings efforts.

Ralliant Corporation Insights

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The Company
HQ: Raleigh, NC
7,000 Employees
Year Founded: 2024

What We Do

Ralliant is a global precision-technology company that designs, develops, manufactures, and services precision instruments and highly engineered products. Its two strategic segments, Test and Measurement and Sensors and Safety Systems, provide instruments, software, sensors, and monitoring solutions for mission-critical applications across electronics, semiconductors, utilities, industrial manufacturing, defense, space, and other advanced technology markets worldwide, helping engineers accelerate innovation and improve the reliability of critical systems.

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