Mechanical Design Engineer (Avionics) Intern - 2025 Summer Intern

Posted 4 Days Ago
Be an Early Applicant
San Diego, CA
35-50
Internship
Aerospace • Artificial Intelligence • Machine Learning • Robotics • Software
Our mission is to protect service members and civilians with intelligent systems.
The Role
As a Mechanical Design Engineer Intern, you will work on meaningful projects involving the design, analysis, and testing of mechanical components for UAV products. You will collaborate with cross-functional teams and engage in tolerance analysis and tooling design while gaining hands-on mentorship and contributing to innovative engineering solutions.
Summary Generated by Built In

Introduction to Shield AI

Founded in 2015, Shield AI is a venture-backed defense technology company whose mission is to protect service members and civilians with intelligent systems. In pursuit of this mission, Shield AI is building the world’s best AI pilot. Its AI pilot, Hivemind, has flown a fighter jet (F-16), a vertical takeoff and landing drone (V-BAT), and a quadcopter (Nova). The company has offices in San Diego, Dallas, Washington DC and abroad. Shield AI’s products and people are currently in the field actively supporting operations with the U.S. Department of Defense and U.S. allies. 


Job Description:

Our 2025 Summer Internship program is a wonderful opportunity for rising 2026 graduates to immerse themselves in an innovative and mission driven culture. Our 10-week paid internship program will provide you with hands on mentorship, an opportunity to add real contribution to our company via your internship project, and a possible job offer at the end. You will have the chance to make lifelong friendships, expand your network, and learn all about what it's like to work in a high-growth, fast scaling tech unicorn. You'll take part in company sponsored events and enjoy exploring a new city. Read on below to learn more about this unique internship!


The mechanical engineering team is responsible for mechanical design and development projects for Shield AI's autonomous UAV products. We follow a rigorous design process, as we innovate, prototype, test, and release creative design solutions. We work with cross-functional teams to ensure the successful development and launch of new products.

10 Week Project Scope & Description:

  • Work on real projects, meaningful and interesting work, with a mentor to guide you.
  • Have a great learning experience with a humble, inspiring team.
  • Help solve problems during development of next generation products.
  • Assist in the overall design, analysis, documentation, and functional validation of mechanical components and assemblies. 
  • Perform tolerance analysis
  • Design tooling to hold devices-under-test (DUTs) during environmental testing.
  • Design test stands and test fixtures that interface with engines, electric motors, circuit boards, and various other aeronautical components.
  • Conduct tests to validate the robustness and proper performance of mechanical components. 
  • Specify facilities requirements (electrical, plumbing, etc…) for environmental test chambers.
  • Contribute to and attend cross-functional design reviews. Advocate for design changes that result in simpler testing processes.
  • Other duties as assigned.

Required qualifications:

  • You are an undergraduate, graduate or PhD student expected to graduate in December 2025 or Spring 2026.
  • Pursuing a degree in Mechanical Engineering or related STEM field. 
  • Proficiency in 3D CAD
  • Experience creating 2D drawings and tolerance analysis
  • Working knowledge of FEA principles
  • Demonstration of mechanical aptitude
  • Experience working on multidisciplinary hardware development projects, which can be from an internship, job, club, team, personal project, etc.
  • Great written and verbal communication.
  • Demonstrated history of showing ownership of project outcomes and delivering exceptional results. 
  • Record of working hard, being a trustworthy teammate, holding yourself and others to high standards, and being kind to others.

Preferred qualifications:

  • Experience with CAD tools such as SolidWorks, NX, CATIA, etc… (NX preferred).
  • Ability to rapidly manufacture your designs in a machine shop. 
  • Experience working with internal combustion engines. This could be in design, tuning, and/or assembly.
  • Familiarity with designing mechanical tooling or test fixtures.
  • Demonstrated adaptability, agility, and the ability to innovate under pressure to meet dynamic project demands and drive successful

Intern Program Dates:

June 2nd - Aug 8th

OR

June 23rd - Aug 29th

*You MUST be available to start on EITHER June 2nd or June 23rd.


#intern


Total package details for U.S. based positions:

- Regular employee positions: Salary within range listed above + Bonus + Benefits + Equity

- Temporary employee positions: Hourly within range listed above + temporary benefits package (applicable after 60 days

of employment)

- Interns/Military Fellows/Part-time not eligible for bonus, benefits or equity


Total package details for International based positions (where applicable):

- International premium, hardship differential, cost of living differential, living quarters allowance, foreign service transfer

allowance, equity, international benefits, visa assistance, and relocation assistance.


Salary compensation is influenced by a wide array of factors including but not limited to skill set, level of experience, licenses and certifications, and specific work location. All offers are contingent on a cleared background and possible reference check.


Shield AI is proud to be an equal opportunity workplace and is an affirmative action employer. We are committed to equal employment opportunity regardless of race, color, ancestry, religion, sex, national origin, sexual orientation, age, marital status, disability, gender identity or Veteran status. If you have a disability or special need that requires accommodation, please let us know. 

The Company
HQ: San Diego, CA
750 Employees
Hybrid Workplace
Year Founded: 2015

What We Do

Shield AI is building the world's best AI pilot. Our Hivemind autonomy stack is the first and only autonomous AI Pilot, deployed in combat since 2018. Hivemind enables intelligent teams of aircraft to perform missions ranging from room clearance, to penetrating air defense systems, and dogfighting F-16s.

Why Work With Us

What makes Shield AI special is our people. We unlock the power of autonomy, and in the face of overwhelming odds and challenges, we find ways to win and make a difference for our customers. We bring together software, AI, and aerospace engineering disciplines to deploy the most intelligent aviation capabilities in the world.

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