Manufacturing Engineer Senior

Posted 12 Days Ago
Be an Early Applicant
Livonia, MI, USA
In-Office
Senior level
Automotive • Manufacturing
The Role
Lead evaluation and improvement of manufacturing processes, develop process flows and line layouts, define tooling and capital equipment, manage procurement and implementation, create work instructions, perform time studies and ergonomic assessments, coach junior engineers, and lead continuous improvement and launch activities for complex programs.
Summary Generated by Built In

We work alongside the best and brightest to do incredibly cool things you wouldn't believe. At Roush, you're part of building the future. Are you someone that has a passion for providing innovated solutions to complex challenges? Do you want to work someplace where creativity and new ideas are encouraged? If so, then keep reading.

We fuse technology and engineering to provide product development solutions to customers in a diverse range of industries. Widely recognized for providing engineering, testing, prototype, and manufacturing services to the transportation industry, Roush also provides significant support to the aerospace, defense and theme park industries. With over 2,400 employees in facilities throughout the United States, Europe, Asia, and South America, our unique combination of creativity and tenacity activates big ideas on a global stage.

The Manufacturing Engineer Senior is responsible for evaluating manufacturing processes by applying 
knowledge of product design, fabrication, assembly, tooling, and materials with other internal areas of 
Roush. The role will improve manufacturing efficiency by analyzing and planning workflow, space 
requirements, and fixture development. The Manufacturing Engineer Senior will develop and improve 
manufacturing processes by studying product requirements, researching and improving existing prints, 
designing, modifying, and testing manufacturing methods and equipment, as well as other 
manufacturing responsibilities. The Manufacturing Engineer Senior will serve as the subject matter 
expert (SME), able to train and lead a team of engineers within a complex program. 

As a Manufacturing Engineer Senior, you will:

  • Provide manufacturing feasibility assessments for capacity requirements, product design,
    engineering changes, scope changes and quality concerns
  • Develop process flow and line layout requirements
  • Develop and implement effective work Instruction
  • Define capital equipment and tooling required and maintain adherence to the budget of the
    program
  • Project manage the procurement and acceptance of required equipment & tooling
  • Project Manage the ME requirements of the Product Development and Launch Processes
  • Facilitate the implementation of production equipment and tooling into the manufacturing
    facility and any corresponding technical training
  • Assess the product, process, equipment and tooling strategies for potential ergonomic concerns
    and manage action items to resolve
  • Provide coaching and assistance to entry level mechanical engineers while acting as a SME and
    provide training and guidance
  • Lead special projects and/or continuous improvement activities

To be considered as a Manufacturing Engineer Senior, you will need:

  • Must qualify as a U.S. citizen or permanent resident to accommodate International Traffic in Arms Regulations (ITAR) compliance (Defense)
  • Bachelor’s degree in Engineering or related technical field, emphasis in manufacturing, welding
    and or assembly processes
  • Minimum of 4 years of experience in a production-based environment
  • Good driving record.
  •  Knowledge of production weldment fixtures, low volume production manufacturing and
    assembly
  • Ability to conduct time studies and workflow analysis
  • Knowledge of ISO9001 and AS9100 processes and procedures
  • Proficient with MS Office with the specific ability to create project plans
  • Able to work in a fast-paced environment, be detail oriented, work independently and 
    execute plans while providing leadership to the team

A successful Manufacturing Engineer Senior candidate may also have:

  • Experience with automotive, aviation or defense industries
  • Experience in advanced manufacturing (robotics, moderate volume automation, programmable
    logic controllers (PLC Controls)
  • U.S. Citizen or U.S. Permanent Resident allowing for International Traffic in Arms Regulations
    (ITAR) compliance
  • Experience leading a team in complex programs
  • Knowledge of code welding terms
  • Knowledge of APQP process
  • Knowledge of lean manufacturing principles and practices


Our full-time benefits include: medical, dental, vision, life insurance, earned sick time, STD, LTD, 401K, tuition reimbursement, employee referral bonuses, paid vacation, paid holidays.
Visit our website: www.roush.com
Like us on Facebook: www.facebook.com/RoushCareers
Roush is an EO employer – Veterans/Disabled and other protected categories
If you need a reasonable accommodation for our employment application process due to disability, please contact Roush Talent Acquisition at (734) 779-7087.

Skills Required

  • U.S. citizen or permanent resident (ITAR compliance)
  • Bachelor's degree in Engineering or related technical field (manufacturing, welding or assembly emphasis)
  • Minimum of 4 years of experience in a production-based environment
  • Good driving record
  • Knowledge of production weldment fixtures, low volume production manufacturing and assembly
  • Ability to conduct time studies and workflow analysis
  • Knowledge of ISO9001 and AS9100 processes and procedures
  • Proficient with MS Office and ability to create project plans
  • Able to work independently in a fast-paced environment and provide leadership to the team
  • Experience with automotive, aviation or defense industries
  • Experience in advanced manufacturing (robotics, moderate volume automation, PLC Controls)
  • Experience leading a team in complex programs
  • Knowledge of code welding terms
  • Knowledge of APQP process
  • Knowledge of lean manufacturing principles and practices

Roush Compensation & Benefits Highlights

The following summarizes recurring compensation and benefits themes identified from responses generated by popular LLMs to common candidate questions about Roush and has not been reviewed or approved by Roush.

  • Healthcare Strength Health coverage is described as platinum-level and affordable, including medical, dental, vision, prescription coverage, telemedicine, and wellness supports such as EAP, diabetes, and tobacco-cessation programs. Core protections like short- and long-term disability and life/AD&D are highlighted as strengths.
  • Retirement Support An employer-matched 401(k) is emphasized, with plan features such as profit-sharing elements, auto-enrollment, and loan availability that enhance accessibility. The retirement offering is characterized as competitive and a standout within the package.
  • Leave & Time Off Breadth Paid vacation, paid holidays, and earned sick time are provided alongside leaves for family/medical needs, pregnancy/adoption, military duty, jury duty, and bereavement. The breadth supports varied time-off needs across different life events.

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The Company
HQ: Livonia, MI
2,079 Employees
Year Founded: 1976

What We Do

With a relentless spirit of possibilities, a challenge-driven culture, and an unmatched suite of capabilities, Roush creates remarkable and inspiring solutions for some of the world’s greatest organizations.

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