- Ensuring the timely production of Monolithics Production as per despatch / S&OP team
- Production Planning and provide RM requirements to the PPC Team .
- Mass balance of raw materials and finished goods,
- Ensuring smooth operation and process control of the equipment.
- Coordination with stores for other consumable material ( i.e.Packing,chemical,tools,safety item etc)
- Conduction Job-specific trainings including safety
- Meeting statutory and regulatory norms like factory inspection, stock taking audit etc
- Meeting IMS standards in process and maintaining documentation.
- Actively participate in continuous improvement programs and Opex initiatives.
- Involvement in Day to Day activities of Crushing & Grinding circuit .
- Knowledge about different KPIs related to production
- Interaction with internal & external stakeholders.
Detailed Job Description:
- SAP –PP module operation.
- Making production order for Monolithics
- Confirmation of production order
- Stock monitoring of Monolithics Line Finished Goods and raw materials
- Cost control (raw material, labour, power, depreciation, packing cost etc) and cost analysis of products.
- Manpower allocation in SAP through correct cost centres
- Electrical Power allocation in SAP through correct cost centres
- Reports :
- Daily production data reporting pertaining to Monolithics line
- Monthly files pertaining to Monolithics production, weighment report etc
- Headcount reporting
- Monthly billing reconciliation of contractors
- Quality Related –
- Follow QC instruction
- Visual checking of Product packing detail and analysis of batching report
- Coordination with Quality team for smooth online / offline testing of Product
- Projects :
- New projects implementation as and when required.
- Execution of production trial and making report.
- Implementation of dash board in shop floor.
- Developmental jobs & OPEX
- Implementation of OPEX action plans
- Sustenance of 5S
- KAIZEN initiatives and reporting.
- Quality circle activity for specific projects.
- Statutory compliance jobs
- Compliance/ Documentation of IMS and ISO 50001 system
- EHS/ 5S audit compliance
- EHS activities and compliance of audit findings
- Monthly audits (Internal & External), conducting HIRA and other risk assessments.
- Ensuring all EHS guidelines and protocols are followed.
Profile/Competencies
Education - B tech- ceramic engineering
Background - Preferably worked before in Refractory Production unit Level of experience - 5-10 yearsEssential/Mandatory:
B tech (full time) in Ceramic Engineering
Preferred:
Earlier work experience in the Refractory Industry in Monolithics Lines .
About Us
Calderys Group
Calderys is a leading global solution provider for industries operating in high temperature conditions. The Group specializes in thermal protection for industrial equipment with a wide range of refractory products, and advanced solutions to enhance steel casting, metallurgical fluxes and molding processes.
As an international business with a presence in more than 30 countries and a strong footprint in the Americas through the brand HWI, a member of Calderys, we offer our employees a world of opportunity.
With a legacy of over 150 years, and an unwavering commitment to excellence, we continue to shape our future through teamwork, customer-centricity and a proactive mindset. We are the vital partner of all high temperature industries and our purpose places sustainability and innovation at the heart of our business. It reflects our reason for existing: to support our customers building a better world through sustainable solutions.
Our values are a driving force in this purpose: We are tenacious, accountable, multicultural and authentic..
In our company, performance is recognized and learning is promoted. Our services and solutions depend upon the expertise and commitment of our employees. So we ensure that they have the scope and opportunities to develop their potential within a diverse, inclusive and collaborative setting. It is an environment for people to grow, where every day is a new day and more exciting than the last.
Calderys - Forged in legacy. Fueled by excellence.
For more information, please visit Calderys.com
Skills Required
- B.Tech (full time) in Ceramic Engineering
- 5-10 years of production experience
- Experience with Monolithics/Refractory production lines
- SAP PP module operation (production orders, confirmations, stock and cost allocation)
- Knowledge of production planning, mass balance, process control and crushing & grinding circuits
- Experience with EHS, IMS/ISO 50001 compliance, HIRA, 5S and Kaizen initiatives
- Reporting and cost control (raw material, labour, power, packing, contractor billing reconciliation)
What We Do
Calderys is a leading global provider for industries operating in high-temperature conditions, specializing in thermal protection for industrial equipment with a wide range of refractory products.
