Lean Coordinator

Posted 2 Days Ago
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Elkhart, IN, USA
In-Office
Mid level
Greentech • Other
The Role
Facilitates Lean and continuous improvement initiatives in a manufacturing plant. Coordinates and leads Kaizen and 5S events, provides Lean training and coaching, tracks performance metrics, identifies improvement opportunities, and presents data-driven updates to leadership. Partners with engineering and operations teams to improve safety, quality, delivery, cost, capacity, and overall performance. The role requires plant-floor mobility, domestic travel up to 25%, and collaboration across teams without direct authority.
Summary Generated by Built In
3403 Charlotte Ave Elkhart Indiana 46517-1150

Why Valmont
 

We’re Here to Move the World Forward.

Valmont impacts millions of people around the world every day, yet they might not realize the many ways. Our technology is helping feed the growing population, supplying the world with more reliable energy and access to renewables, enhancing connectivity in remote and urban locations to create a sustainable future and so much more. Simply put, Valmont is advancing agricultural productivity and reimagining vital infrastructure to make life better.

 

Join a Fortune 1000 company that respects hard work, honors diversity and invests in our employees as we focus on creating the world of tomorrow, today. We are the modern workforce. Are you ready to move the world forward? Apply now.

Essential Functions:

  • Facilitate and coach Lean events, coordinate Lean activities, act as a liaison between teams, support groups, management, and other functional areas, removing obstacles that may affect team performance
  • Support Lean-related metrics and measures, help develop visual boards, and communicate data to relevant team members
  • Prepare and deliver weekly/monthly updates to the Leadership team on progress made through data-driven improvements
  • Partner with Engineering teams to understand processes, machine requirements, standard metrics and capacity capabilities
  • Establish credibility as a knowledgeable resource to assist in driving continuous improvement through trusted and respectful changes
  • Provide Lean training to all stakeholders in operations and management teams
  • Identify and prioritize improvement opportunities with site leadership to develop event funnel
  • Help develop and sustain a Continuous Improvement Culture
  • This position reports into the Plant Manager
  • Plan, coordinate, and lead Kaizen events and 5S activities to improve safety, quality, delivery, cost, and overall operational performance.

Other Important Details about the Role:

  • Judgment and decision-making skills while comparing relative cost and benefit potential
  • Help identify employee / distribution center training needs
  • Facilitate discussions with the intent of reaching consensus
  • The ability to organize and manage multiple, simultaneous priorities and meet aggressive deadlines in a fast-paced environment
  • Knowledge of the material, costs, techniques and processes used within the manufacturing industry

Required Qualifications of Every Candidate (Education, Experience, Knowledge, Skills and Abilities):

  • Bachelors in relevant field or Associates Degree with 3+ years of experience or 5+ years of relevant lean experience
  • A demonstrated understanding of Lean principles and methodology
  • The ability to motivate, develop and direct people without having authority over them
  • Strong leadership, problem solving, planning skills and attention to detail with accuracy
  • Schedule daily workload without supervision or direction
  • Excellent communication skills (written and presentation) to effectively communicate with all levels of the workforce and management
  • Ability to travel domestically up to 25% on an annual basis
  • A working knowledge in Microsoft Word, Excel, and Outlook

Highly Qualified Candidates Will Also Possess These Qualifications:

  • Familiarity with Six Sigma Methodology
  • Lean Certification
  • A solid understanding of the Shingo Methodology
  • Previous operations or engineering experience, in a manufacturing setting
  • Proven facilitation/coaching skills of Improvement events, Standard Work events, SMED events, Root cause problem solving, manufacturing and administrative value stream improvement projects
  • Demonstrated commitment to learning through Lean readings and available training and educational opportunities
  • A working knowledge in advanced Microsoft applications such as Visio, PowerPoint, Access, and SharePoint

Working Environment and Physical Efforts:

The incumbent is exposed to hazards that may exist within manufacturing and shipping areas. Some hazards are chemical vapors, smoke, dust, frozen water, and noise over 80 decibels. Although some of the work can be performed in an office setting; most on the shift will be spent moving around different areas of the manufacturing plant. The incumbent must be able to work in and follow the safety rules of all areas of the facility, including the use of personal protective equipment where required. This equipment includes metatarsal safety boots, safety glasses, hearing protection and safety vests. This position may require domestic travel as needed to other company facilities and offsite locations to support the Lean initiative.

The incumbent needs to lift parts and inspect equipment weighing up to 40 pounds. The incumbent is required to move throughout the plant to various events and activities. There are areas of the plant that cannot be accessed by elevator and the Lean Coordinator needs to be able to access these areas by stairs. This position may require standing and moving around the site for up to 80% of the shift. The employee is frequently required to use hands and fingers to type. Reaching hands and arms above shoulder height while working in the office or distribution centers may be required. The Lean Coordinator needs to be able to drive around the plant and to Lean events. Due to the visual requirements of this position, employee must demonstrate acceptable vision by passing the driver’s license eye test for either the state of Nebraska or the state of Iowa. If employee does not have a valid license from either of these states, the determination of acceptable vision will be made by the Safety Department on an individual basis.

Benefits

Valmont offers employees and their families a comprehensive Total Wellbeing benefit package to ensure their individual and family’s overall wellness needs are met. Some offerings are dependent upon the role, work schedule, or location and can include the following:

  • Healthcare (medical, prescription drugs, dental and vision)

  • 401k retirement plan with company match

  • Paid time off

  • Employer paid life insurance

  • Employer paid short-term and long-term disability including maternity leave

  • Work Life Support

  • Tuition Reimbursement up to $5,250 per year

  • Voluntary programs like tobacco cessation, Type 2 diabetes reversal, one-on-one health coaching, mortgage services and more

Valmont does not discriminate against any employee or applicant in employment opportunities or practices on the basis of race, color, religion, sex, sexual orientation, gender identity, national origin, age, genetic information, veteran status, disability or any other characteristic protected by law.  Reasonable accommodation may be made to enable individuals with disabilities to perform the essential functions.

If you have a disability and require any assistance in filling out the application for employment email [email protected].

Skills Required

  • Bachelor’s degree in a relevant field
  • Associate’s degree with at least 3 years of relevant experience
  • At least 5 years of relevant Lean experience
  • Demonstrated understanding of Lean principles and methodology
  • Ability to motivate, develop, and direct people without formal authority
  • Strong leadership, problem-solving, planning, and attention-to-detail skills
  • Ability to schedule daily workload independently
  • Excellent written and presentation communication skills
  • Ability to travel domestically up to 25% annually
  • Working knowledge of Microsoft Word, Excel, and Outlook
  • Familiarity with Six Sigma methodology
  • Lean certification
  • Understanding of the Shingo Methodology
  • Previous operations or engineering experience in a manufacturing setting
  • Facilitation and coaching experience with improvement, Standard Work, SMED, root-cause problem-solving, and value-stream improvement projects
  • Working knowledge of Microsoft Visio, PowerPoint, Access, and SharePoint
  • Ability to lift parts and inspect equipment weighing up to 40 pounds
  • Ability to stand and move around the plant for up to 80% of the shift
  • Ability to work in manufacturing and shipping areas while following safety rules and using required personal protective equipment
  • Acceptable vision meeting applicable driver’s license eye-test standards

Valmont Industries, Inc. Compensation & Benefits Highlights

The following summarizes recurring compensation and benefits themes identified from responses generated by popular LLMs to common candidate questions about Valmont Industries, Inc. and has not been reviewed or approved by Valmont Industries, Inc..

  • Healthcare Strength Health coverage includes medical, dental, and vision through major national insurers, alongside employee assistance and wellness initiatives. Some plans also include options like acupuncture and gym memberships.
  • Retirement Support Retirement offerings include a 401(k) with company matching and opportunities for profit sharing. Eligibility typically follows age and service milestones before participation in certain plans.
  • Leave & Time Off Breadth Time off benefits include paid holidays, paid sick days, and paid vacation. Family medical leave is also available.

Valmont Industries, Inc. Insights

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The Company
HQ: Omaha, NE
10,001 Employees
Year Founded: 1946

What We Do

Valmont Industries Inc. is a global leader in creating vital infrastructure and advancing agricultural productivity around the world. For over 75 years, we have been committed to Conserving Resources. Improving Life.® Since our founding in 1946, we have pursued opportunities for growth, developed solutions through innovative technology, implemented sustainable practices, and maintained market leadership within dynamic industries. Valmont Industries Inc. (VMI) is publicly traded on the NYSE.

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