Lead Engineer - Controls Engineering

Posted 7 Days Ago
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Vadodara, Gujarat, IND
In-Office
Senior level
Energy • Manufacturing • Solar • Renewable Energy
GE Vernova is accelerating the path to more reliable, affordable, and sustainable energy.
The Role
Lead Controls Engineer responsible for design, programming, testing and implementation of hydro power plant control systems (DCS/PLC/HMI). Tasks include hardware/software design, network and cybersecurity architecture, IO mapping, logic and HMI development, supplier coordination, FAT support, site surveys, and documentation to ensure safe, standards-compliant control solutions.
Summary Generated by Built In
Job Description SummaryAbout our business
GE Vernova is a planned, purpose-built global energy company that includes Power, Wind, and Electrification segments and is supported by its accelerator businesses of Advanced Research, Consulting Services, and Financial Services. Building on over 130 years of experience tackling the world’s challenges, GE Vernova is uniquely positioned to help lead the energy transition by continuing to electrify the world while simultaneously working to decarbonize it.
At GE Vernova, our Hydro Power division stands at the forefront of the hydroelectricity generation industry. We are dedicated to designing, manufacturing, and installing cutting-edge equipment for hydroelectric power plants, as well as servicing and refurbishing existing facilities to ensure optimal performance and longevity. Our turbines and generators account for over 25% of the total installed hydropower capacity worldwide. With a dynamic team of 3,600 professionals spread across more than 30 countries, we have the energy to change the world. Be part of a team that is not only shaping the energy landscape but also contributing to a more sustainable planet. Join us and make a difference with GE Vernova’s Hydro Power business division!
Read more on www.gevernova.com
About Position
As a Lead Engineer Control System, you will be responsible for project execution activities on Control System design and working for Hydro Control System COE.
You will work autonomously and deliver as directed and under supervision of the Main Package Engineer (MPE, Control System COE) for the project or by the Control System Engineering Manager.
You will perform hardware and software design of the various hydro Control system packages for one or more projects, on own DCS or on 3rd party control solutions.

Job Description

Role & Responsibilities

Work on power plant control system design deliverables, networking and cybersecurity solutions involving PLC, IO devices, Server configuration and deployment, network architectures, switch configuration and trouble shooting. Install and configure servers, network managed Switches, Routers & Firewalls, etc., for a power plant control environment (usually Rockwell, Mark VIe control system). Should be able to define VLANs & Network segmentation. Read processing notice, create Functional Analysis documents and perform SW programming, logics, creation of static and dynamic mimics as per P&ID and standard faceplates using Automation design tools (RS Logix, Studio 5000, FT View, Control ST, Cimplicity, Workstation ST, etc.), HMI configuration, Alarm display, etc., simulation testing of software. Perform Soft IO configuration for standard communication protocols prevailing in the industry (Modbus, IEC61850, IEC60870-104, DNP 3, etc.). Perform interlocking design, wiring principles, etc. testing of control panels at GE Vernova workshop or supplier premises, support FAT, etc. Implement secure design practices in system design and software programming. Day-to-day activities include, but not limited to -

  • Perform contract analysis, concept design, reverse engineering, prepare work-statement document.
  • Document technical data generated for the assigned project.
  • Review supplier documents (IO list, P&ID, Minfex data of partners) and prepare/update IO list.
  • Create supplier technical specification for BTS or BTP DCS solution, coordinate with suppliers & do technical follow up.
  • Prepare/update Logic programs, HMI mimics views as per P&ID and standard faceplates.
  • Prepare and update OMM document.
  • Track project schedule and implementation plan.

Other job needs -

  • Undertake occasional short-term travel to customer and supplier premises for technical discussions, design follow-up, testing, FAT, etc.
  • Perform Site Survey activities, mapping existing systems and compile design inputs.
  • Prepare de-commissioning and dismantling needs (manuals) for the system.

Nature of Products/Projects – Power plant control system (BTS or BTP) Partnership – This role calls for cross-functional interface, positioned on control design, with coordination with several process partners and customers. Collaborations include, but not limited to, interface within Engineering functions including Product development (NPI), Supply Chain and Customer facing organizations. Personal responsibilities –

  • Deliver trainings programs to internal and external customers.
  • Work on quality & productivity improvement and cost-out actions.
  • Perform interface engineering, Site Support.
  • Development of standards and design practice guides and use in project.
  • Collaborate with global teams on project execution activities.

Qualifications

Bachelor of Engineering Degree in Electrical/Electronics/Instrumentation/Control from accredited college or university 8 to 14 years of Controls Engineering experience with at least 5 years relevant experience in PLC hardware design and software programming. Should be aware of applicable standards and best practices in DCS design, including HW design, SW logic and User interface (HMI) design, control cubicle design and cybersecurity solutions. Should be aware global Cybersecurity standards such as IEC62443 & NERC-CIP. Tools Expertise – Rockwell Automation/ Mark VIe/Siemens/ABB/Emerson, etc. based Control System tools (RS Logix, Studio 5000, FT View, Control ST, Cimplicity, Workstation ST, SCALA, SICAM) Preferred industry experience – Power, Large EPC, Oil & Gas. Good command over written and spoken English is mandatory for global stakeholder and customer management.

Desirable

Working experience on Rockwell Automation or Mark VIe based Control System is preferred, however similar experience on other reputed DCS systems like Siemens, ABB, Emerson, etc. is acceptable. Candidate with exposure in Cybersecurity domain will be an advantage.  Able to manage and resolve conflicts in a fast-paced project execution environment. Clearly communicate and listen. Guide and motivate fellow team members.

What Do We Offer?

  • Environment: A multicultural & diverse environment with an enthusiastic team and supportive leaders. We have a pleasant and modern work infrastructure at our offices.
  • Opportunities: We offer career growth opportunities, professional and personal trainings
  • Benefits: We offer a competitive salary with multiple benefits like subsidized meals, medical, accidental & life insurance coverage. We provide home office opportunity and flexible working hours (subject to business and HR approval)

Work model: Hybrid (3days office)

Inclusion & Diversity: At GE Vernova, we believe in the value of your unique identity, background, and experiences. We are committed to fostering an inclusive culture, where everyone feels empowered to do their best work because they feel accepted, respected and that they belong.

Please click here to learn more: www.gevernova.com/sustainability/thrive

Additional Information

Relocation Assistance Provided: Yes

Skills Required

  • Bachelor of Engineering in Electrical, Electronics, Instrumentation, or Control
  • 8 to 14 years of Controls Engineering experience with at least 5 years relevant PLC hardware design and software programming
  • Experience with PLC/DCS hardware design, software logic, HMI design, and control cubicle design
  • Familiarity with industrial communication protocols (Modbus, IEC61850, IEC60870-104, DNP3)
  • Tool experience with Rockwell/Mark VIe/Siemens/ABB/Emerson control system tools (RS Logix, Studio 5000, FT View, Control ST, Cimplicity, Workstation ST, SCALA, SICAM)
  • Knowledge of network configuration and segmentation (VLANs), switches, routers, firewalls, and server installation for control environments
  • Awareness of cybersecurity standards and secure design practices (IEC62443, NERC-CIP)
  • Good written and spoken English for global stakeholder and customer management
  • Preferred industry experience in Power, Large EPC, or Oil & Gas
  • Working experience specifically on Rockwell Automation or Mark VIe based control systems
  • Exposure to cybersecurity domain and secure engineering practices
  • Ability to manage conflicts, communicate clearly, guide and motivate team members

GE Vernova Compensation & Benefits Highlights

The following summarizes recurring compensation and benefits themes identified from responses generated by popular LLMs to common candidate questions about GE Vernova and has not been reviewed or approved by GE Vernova.

  • Retirement Support The 401(k) plan includes company matching contributions and additional company retirement contributions, with access to Fidelity resources and financial planning consultants. Feedback suggests this structure supports long-term savings beyond a basic match.
  • Parental & Family Support Paid parental leave is available with flexible, continuous or non-continuous usage, and is complemented by adoption resources and Work/Life Connections guidance. Maternity leave is described as extended relative to typical workplace norms.
  • Leave & Time Off Breadth Time-off programs include 12 paid holidays, permissive time off for many salaried roles, and dedicated personal, illness, and caregiving time for U.S. new hires. Some hourly roles start with a defined PTO bank, while other roles may offer unlimited time off.

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The Company
HQ: , Cambridge, MA
75,000 Employees
Year Founded: 2024

What We Do

GE Vernova is a planned purpose-built company on a mission to electrify the planet while simultaneously working to decarbonize it. If we want our energy future to be different…we must be different. Our mission is embedded in our name. We retain our treasured legacy, “GE,” in our name as an enduring and hard-earned badge of quality and ingenuity. “Ver” / “verde” signal Earth’s verdant and lush ecosystems. “Nova,” from the Latin “novus,” nods to a new, innovative era of lower carbon energy that GE Vernova will help deliver. GE Vernova brings together GE’s portfolio of energy businesses including Power, Wind, Electrification and Digital businesses. With focus, GE Vernova is accelerating the path to more reliable, affordable, and sustainable energy, while helping our customers power economies and deliver the electricity that is vital to health, safety, security, and improved quality of life. Together, we have The Energy to Change the World.

Why Work With Us

Join our team, to evolve and grow, surrounded by some of the brightest minds in the industry who help you get better every day. You’ll get the chance to rewrite the rules, work on cutting-edge technology, and be part of a global team for positive change.

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