Industrial Engineer – Manufacturing Systems & Operational Excellence

Posted 5 Days Ago
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Morley, Leeds, West Yorkshire, England, GBR
In-Office
Mid level
Robotics • Analytics • Energy
The Role
Lead continuous improvement and manufacturing optimisation projects using Lean and Six Sigma. Analyse processes, perform root cause investigations, support SAP S/4HANA manufacturing and master data (BOMs, routings), enable NPI and engineering changes, collaborate cross-functionally, and drive capacity, cost and quality improvements to increase throughput and data-driven decision making.
Summary Generated by Built In

At ABB, we help industries run leaner and cleaner—and every person here makes that happen. You’ll be empowered to lead, supported to grow, and proud of the impact we create together. Join us and help run what runs the world.

This position reports to:

Quality Manager

__

In this role, you will have the opportunity to optimize the Production organization’s assembly methods, processes, and equipment to minimise labour hours in accordance with business strategies related to quality, efficiency, costs, and safety. Each day, you will ensure appropriate production methods, cycle time, equipment performance, and materials/components in support of production targets. You will also showcase your expertise by defining the working phase sequence of a new production process to achieve the targeted product cost and equipment investment budget.

Our Team Dynamics

Our teams support each other, collaborate, and never stop learning. Everyone brings something unique, and together we push ideas forward to solve real problems. Being part of our team means your work matters - because the progress we make here creates real impact out there.

What’s in it for you?

We want you to bring your full self to work—your ideas, your energy, your ambition. You’ll have the tools and freedom to grow your skills, shape your path, and take on challenges that matter. Here, your work creates impact you can see and feel, every day. 

Your Role and Responsibilities

In this role, you’ll help run what runs the world, by taking on meaningful work that drives real impact.

Work model: onsite in Leeds

  • Lead continuous improvement projects using Lean Manufacturing and Six Sigma methodologies to drive productivity, quality, and cost improvements.

  • Analyse and optimise manufacturing processes, identifying opportunities to reduce waste, improve throughput, and enhance operational efficiency.

  • Conduct data analysis, process mapping, and root cause investigations to support informed decision-making and sustainable improvements.

  • Support the implementation and ongoing development of SAP S/4HANA manufacturing processes, ensuring data accuracy and effective system utilisation.

  • Maintain and improve manufacturing master data, including Bills of Materials (BOMs), routings, and production structures.

  • Collaborate with Production, Engineering, Supply Chain, Finance, and Quality teams to deliver operational and business improvement initiatives.

  • Support New Product Introduction (NPI), engineering changes, and manufacturing feasibility assessments, ensuring successful integration into production.

  • Promote operational excellence and best practice, coaching colleagues and supporting the adoption of continuous improvement methodologies.

  • Support capacity planning, resource optimisation, and manufacturing cost reduction initiatives to improve overall operational performance.

  • Drive improvements in manufacturing data quality, reporting, and business systems, helping to ensure accurate decision-making and effective production planning.

Qualifications for the Role

  • Lead and support continuous improvement initiatives to drive productivity, efficiency, quality, and cost reductions across manufacturing operations.

  • Analyse and optimise manufacturing processes using Lean Manufacturing principles and structured problem-solving techniques.

  • Support SAP manufacturing processes, including master data, BOMs, routings, and operational improvements.

  • Contribute to ERP and SAP S/4HANA projects, ensuring effective implementation and adoption across the business.

  • Work closely with Operations, Engineering, Supply Chain, Quality, and Finance to deliver business improvement projects.

  • Identify and implement opportunities to reduce waste and improve operational performance through data-driven decision-making.

  • Provide support for New Product Introduction (NPI) and Engineering Change activities, ensuring smooth integration into manufacturing.

  • Use data analysis and reporting tools to monitor performance, identify trends, and deliver measurable improvements.

  • Drive stakeholder engagement and collaboration, influencing teams to adopt best practices and continuous improvement methodologies.

  • Support business resilience through cross-functional working and knowledge sharing, helping to build capability across the wider organisation.

  • Undertake structured cross-training across key business processes, providing resilience and continuity support in areas such as product certification, compliance, trade compliance, SAP master data, and product costing when required.

Benefits

ABB offers a full range of benefits to help you thrive at work and beyond.

  • Competitive salary

  • 25 days annual  leave plus bank holidays

  • Competitive contributory pension scheme

  • Life assurance

  • Flexible benefits scheme (Includes options to buy/sell holidays, health checks, dental, eye care, gym memberships, cycle to work, gadget discounts and more)

  • Internal mobility opportunities, mentorships & access to projects globally

  • Employee Assistance Programme

  • Generous employee referral scheme

For the 6th consecutive year ABB UK has been recognised as a Top Employer in UK. Being certified as a Top Employer showcases an organisation’s dedication to a better world of work and exhibits this through excellent HR policies and people practices.

More about us

ABB Emergency Lighting offers a comprehensive range of emergency lighting products, including exit signs and emergency luminaires. These products are designed to provide illumination during power outages, ensuring safe evacuation and visibility. ABB's emergency lighting products include the Emergi-Lite®Vanlien®, Kaufel® lines, known for their performance and reliability in commercial and harsh environments.

Join us. Be part of the team where progress happens, industries transform, and your work shapes the world. 
Run What Runs the World.  

#RunwithABB 

Building a cleaner, smarter future takes all kinds of minds: the curious, the courageous, and the creative. That's why we welcome people from all backgrounds and experiences.

Ready to make an impact?

Apply today or visit https://www.abb.com to learn more about the impact of our solutions across the globe.

Skills Required

  • Experience leading continuous improvement using Lean Manufacturing methodologies
  • Experience with Six Sigma or structured problem-solving techniques
  • Hands-on experience supporting SAP manufacturing processes and SAP S/4HANA
  • Experience maintaining manufacturing master data including BOMs and routings
  • Ability to analyse manufacturing processes, conduct process mapping and root cause analysis
  • Experience supporting New Product Introduction (NPI) and engineering change integration
  • Experience contributing to ERP / SAP S/4HANA implementation or adoption projects
  • Use of data analysis and reporting tools to monitor performance and identify trends
  • Proven ability to collaborate with Production, Engineering, Supply Chain, Finance and Quality
  • Experience driving manufacturing cost reduction, capacity planning and resource optimisation
  • Coaching and promoting continuous improvement and best practice across teams
  • Willingness to work onsite in Leeds

ABB Compensation & Benefits Highlights

The following summarizes recurring compensation and benefits themes identified from responses generated by popular LLMs to common candidate questions about ABB and has not been reviewed or approved by ABB.

  • Healthcare Strength Healthcare coverage is described as comprehensive, with medical, dental, vision, mental health support, and disability and life insurance included. Immediate eligibility in some roles reinforces the sense of dependable core coverage.
  • Leave & Time Off Breadth Time-off offerings are described as broad, including paid holidays, sick days, volunteer time, sabbaticals, and, in some cases, 25 days of PTO. Flexible scheduling and remote-work options add to perceived time-off and flexibility value.
  • Retirement Support Retirement benefits are positioned as robust, including a 401(k) with company contributions or matching and, in some cases, profit sharing or pension savings. Stock purchase/share acquisition programs complement longer-term savings options.

ABB Insights

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The Company
HQ: Zürich
104,000 Employees
Year Founded: 1988

What We Do

ABB is a leading global technology company that energizes the transformation of society and industry to achieve a more productive, sustainable future. By connecting software to its electrification, robotics, automation and motion portfolio, ABB pushes the boundaries of technology to drive performance to new levels. With a history of excellence stretching back more than 130 years, ABB’s success is driven by about 110,000 talented employees in over 100 countries. www.abb.com

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