Forge Tooling Engineer

Posted 3 Days Ago
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Detroit, MI, USA
In-Office
Junior
Automotive • Other • Transportation • Manufacturing
We are AAM. We are Bringing The Future Faster.
The Role
Manage and optimize forge tooling across multiple plants, supporting continuous improvement, scrap and cost reduction, tooling documentation, inventory, reconditioning, and manufacturing operations. Coordinate with manufacturing, engineering, purchasing, suppliers, and plant tool rooms. Troubleshoot machining issues, estimate tooling costs, evaluate new technologies, maintain tooling records and layouts, and mentor tooling and manufacturing engineers. The role requires forge tool room or tool manufacturing experience, detailed forge process knowledge, and travel availability.
Summary Generated by Built In

Job Posting Title

Forge Tooling Engineer

Job Description Summary

Initiate, oversee, and implement process optimization and cost reduction projects, evaluating new Forge Press Tool technologies and applying Forge Press Tool engineering knowledge. Support plant production requirements and continuous improvement activities across multiple plants and processes to optimize perishable and durable tooling. Coordinate with site teams at multiple plants to communicate Tool MFG and best practices. Maintain standard tooling records such as performance to budget, tool evaluations and test reports, design, and set-up data. Possess a strong understanding of Forge Press Tooling.

Job Description:

  • Facilitate the comprehensive management of site tooling in alignment with the Dauch Tooling System standards. Drive continuous improvement and promote multi-functional cooperation with Manufacturing, Engineering, Purchasing, and General Stores to ensure tooling-related topics and concerns are communicated optimally.
  • Identify and support Continuous Improvement activities for Quality (Scrap reduction), and Cost (CPU).
  • Maintain Technical Tooling documentation, Tooling Drawings, and Tool Layouts (AutoCAD or similar).
  • Support plant tool manufacturing operations to ensure accuracy, organization, and best practices.
  • Coordinate with preferred Tool Steel Suppliers to identify best practices, continuous improvement activity, and new technologies.
  • Support the management of tooling inventory, tool reconditioning, and scrap tooling processes.
  • Utilize problem solving and troubleshooting techniques to resolve machining issues.
  • Quote cost per unit of new jobs based on tooling selection and expected tool life.
  • Teach and mentor tooling and manufacturing engineers at the plant level.
  • Interact with plant tool rooms to support their forge tool manufacturing processes.

Required Skills and Education

  • Minimum 2 years of forge tool room experience, or tool manufacturing experience required.
  • Experience with AutoCAD preferred.
  • Bachelors degree in Mechanical Engineering or equivalent major preferred.
  • Detailed knowledge of Forge Tools and manufacturing processes.
  • Proven track record to manage and complete large projects.
  • Ability to travel

About Dauch:

Dauch Corporation is a premier Driveline and Metal Forming supplier serving the global automotive industry with a powertrain-agnostic product portfolio that supports electric, hybrid, and internal combustion vehicles. The company is headquartered in Detroit, MI, with operations that span 24 countries and more than 175 locations. Formed through the acquisition of Dowlais Group plc and its subsidiaries - GKN Automotive and GKN Powder Metallurgy, Dauch unites deep engineering roots with global manufacturing capabilities and an entrepreneurial spirit to move mobility forward. Visit www.dauch.com to learn more.


Dauch will not discriminate against any Associate or applicant for employment because of age, race, color, gender, religion, weight, height, marital status, sexual orientation, genetic history or information, gender identity or expression, disability, protected veteran status, national origin, or other characteristic protected by law. Dauch will take affirmative action to ensure that applicants are employed, and that Associates are treated equally during employment, without regard to their age, race, color, gender, religion, weight, height, marital status, sexual orientation, genetic history or information, gender identity or expression, disability, protected veteran status, national origin, or other characteristic protected by law. For the Disabled Job Seeker: We offer reasonable accommodations for qualified disabled individuals who are applicants for employment. To request assistance or accommodations, please e-mail [email protected]. Dauch is an equal opportunity/affirmative action employer.

Skills Required

  • Minimum 2 years of forge tool room or tool manufacturing experience
  • Detailed knowledge of forge tools and manufacturing processes
  • Proven track record managing and completing large projects
  • Ability to travel
  • Experience with AutoCAD
  • Bachelor's degree in Mechanical Engineering or an equivalent major

Dauch Compensation & Benefits Highlights

The following summarizes recurring compensation and benefits themes identified from responses generated by popular LLMs to common candidate questions about Dauch and has not been reviewed or approved by Dauch.

  • Healthcare Strength — Healthcare coverage is presented as comprehensive, including medical, dental, vision, life and disability coverage, plus mental health support and wellness programming. Affordable options are also indicated by references to free or low-cost health insurance in some roles.
  • Retirement Support — Retirement support is positioned as a meaningful part of total rewards through 401(k) matching and an additional employer retirement contribution in some cases. Profit sharing and performance bonuses are also cited as add-ons that can lift overall compensation beyond base pay.
  • Fair & Transparent Compensation — Pay is frequently characterized as fair or competitive in certain plant roles, especially when shift differentials and premium weekend rates apply. Overtime premiums are framed as a clear, structured way to increase take-home pay for those working extra hours.

Dauch Insights

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The Company
HQ: Detroit, MI
20,000 Employees
Year Founded: 1994

What We Do

As a leading global Tier 1 Automotive and Mobility Supplier, AAM (NYSE: AXL) designs, engineers and manufactures Driveline and Metal Forming technologies to support electric, hybrid and internal combustion vehicles. Headquartered in Detroit with over 80 facilities in 18 countries, AAM is bringing the future faster for a safer and more sustainable future. We work together to support our customers on global and regional platforms with a focus on quality, operational excellence and technology leadership.

Why Work With Us

Every member of #TeamAAM is emPOWERed to make a difference from day one. You’ll have the opportunity to grow, embrace challenges, build your skills and bring your authentic self to work every day, all while helping to shape the future of mobility for AAM… and the world. Be part of the future from day one at AAM.

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