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Our mission is to protect service members and civilians with intelligent systems.
The Role
Design, install, validate, and maintain flight test instrumentation and DAQ systems for autonomous VTOL aircraft. Configure sensors and telemetry, ensure synchronized, high-integrity data capture, perform pre/post-flight checks, troubleshoot issues, support field and engine/hover test campaigns, and collaborate with Flight Test, Avionics, Autonomy, and Safety teams.
Summary Generated by Built In
Founded in 2015, Shield AI is a venture-backed defense-tech company with the mission of protecting service members and civilians with intelligent systems. Its products include Hivemind autonomy software and V-BAT and X-BAT aircraft. With offices and facilities across the U.S., Europe, the Middle East, and Asia-Pacific, Shield AI’s technology actively supports operations worldwide. For more information, visit www.shield.ai. Follow Shield AI on LinkedIn, X, Instagram, and YouTube.
Job Description:
Shield AI is seeking a highly capable Flight Test Instrumentation Engineer to support the development, integration, and execution of instrumentation systems for X-BAT, the world’s first autonomous VTOL jet aircraft. In this role, you will design, install, validate, and maintain data acquisition systems essential to aircraft-level testing, safety, and mission success.
The Flight Test Instrumentation Engineer is responsible for ensuring high-quality, reliable data capture across propulsion, structural, avionics, and autonomy systems. This engineer works closely with Flight Test, Systems Engineering, Avionics, Autonomy, and Safety teams to ensure instrumentation supports rigorous test objectives and enables rapid, data-driven iteration.
This is a hands-on, field-focused role that requires strong technical depth, disciplined execution, and the ability to operate effectively in a dynamic test environment.
What you'll do:
- Design, integrate, and maintain flight test instrumentation systems including sensors, data acquisition hardware, telemetry links, harnessing, and ground station interfaces.
- Develop instrumentation architecture, sensor selection plans, wiring diagrams, and installation documentation in accordance with engineering standards.
- Support installation and calibration of sensors such as strain gauges, accelerometers, pressure transducers, temperature sensors, current/voltage taps, and position measurement devices.
- Configure and validate data acquisition systems including signal conditioning, synchronization, sampling rates, and data integrity verification.
- Perform pre-flight and post-flight data checks, ensuring completeness, accuracy, and traceability of all captured data.
- Troubleshoot instrumentation issues, perform root-cause analysis, and implement corrective actions under tight test timelines.
- Collaborate with Flight Test teams to define instrumentation requirements, test plans, and safety considerations.
- Manage instrumentation inventories, spares, tools, and calibration records
- Support field deployments, remote test campaigns, and static engine/hover test operations.
- Contribute to continuous improvement of instrumentation processes and documentation.
Required qualifications:
- Bachelor’s degree in Electrical Engineering, Mechanical Engineering, Aerospace Engineering, or related technical field.
- 2+ years of experience in flight test instrumentation, data acquisition systems, or related hardware integration roles.
- Hands-on experience installing and configuring sensors, DAQs, wiring harnesses, and telemetry systems.
- Strong understanding of instrumentation standards, signal conditioning, sampling theory, and data synchronization.
- Ability to interpret engineering drawings, wiring diagrams, electrical schematics, and system architectures.
- Proficiency with instrumentation tools and software (e.g., NI, Dewesoft, HBM, ICS, telemetry systems).
- Strong troubleshooting skills and the ability to operate in a fast-paced test environment.
- Excellent communication and documentation capabilities.
- Ability to support extended travel and remote test deployments as required.
Preferred qualifications:
- Experience with developmental aircraft, flight test environments, or experimental test programs.
- Familiarity with IRIG time standards, PCM, Ethernet-based DAQ systems, and avionics data buses (ARINC 429, MIL-STD-1553, CAN, Ethernet).
- Familiarity with Curtis Wright DAS Studio and IADS software.
- Experience applying strain gauges, thermal instrumentation, or structural measurement sensors.
- Background in propulsion or structural testing, including engine run and hover test instrumentation.
- Experience with environmental sealing, harness fabrication standards, and EMI/EMC considerations.
- Master’s degree or higher in a related technical discipline.
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Full-time regular employee offer package:
Pay within range listed + Bonus + Benefits + Equity
Temporary employee offer package:
Pay within range listed above + temporary benefits package (applicable after 60 days of employment)
Salary compensation is influenced by a wide array of factors including but not limited to skill set, level of experience, licenses and certifications, and specific work location. All offers are contingent on a cleared background and possible reference check. Military fellows and part-time employees are not eligible for benefits. Please speak to your talent acquisition representative for more information.
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Shield AI is proud to be an equal opportunity workplace and is an affirmative action employer. We are committed to equal employment opportunity regardless of race, color, ancestry, religion, sex, national origin, sexual orientation, age, marital status, disability, gender identity or Veteran status. If you have a disability or special need that requires accommodation, please let us know.
Skills Required
- Bachelor's degree in Electrical, Mechanical, Aerospace Engineering, or related technical field
- 2+ years of experience in flight test instrumentation, data acquisition systems, or related hardware integration
- Hands-on experience installing and configuring sensors, DAQs, wiring harnesses, and telemetry systems
- Strong understanding of instrumentation standards, signal conditioning, sampling theory, and data synchronization
- Ability to interpret engineering drawings, wiring diagrams, electrical schematics, and system architectures
- Proficiency with instrumentation tools and software (e.g., NI, Dewesoft, HBM, ICS, telemetry systems)
- Strong troubleshooting skills and ability to operate in a fast-paced test environment
- Excellent communication and documentation capabilities
- Ability to support extended travel and remote test deployments
- Experience with developmental aircraft, flight test environments, or experimental test programs
- Familiarity with IRIG time standards, PCM, Ethernet-based DAQ systems, and avionics data buses (ARINC 429, MIL-STD-1553, CAN, Ethernet)
- Familiarity with Curtis Wright DAS Studio and IADS software
- Experience applying strain gauges, thermal instrumentation, or structural measurement sensors
- Background in propulsion or structural testing, including engine run and hover test instrumentation
- Experience with environmental sealing, harness fabrication standards, and EMI/EMC considerations
- Master's degree or higher in a related technical discipline
What the Team is Saying
Dylan
Lead Engineer, Planning and Controls-Motion
Mo
Lead Engineer, Platform Automation
Willy
Technical Director
Michael
Engineering Manager - State Estimation
Vibhav
Senior Staff Engineer
Kirby
Mechanical Engineer
Ryan
CEO
Evan
Senior Machine Learning Engineer
Shield AI Compensation & Benefits Highlights
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Healthcare Strength — Company materials describe excellent medical, dental, and vision coverage alongside a mental‑health EAP. Site perks such as an onsite gym in DC and a gym discount in San Diego support a health‑focused offering.
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Retirement Support — Careers materials highlight a 401(k) with company match as part of the standard package. A Total Rewards overview emphasizes retirement features within a broader, transparent compensation view.
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Career-Linked Recognition & Rewards — Compensation for in‑demand technical and senior go‑to‑market roles is described as competitive, with visible engineering ranges and top‑end packages. This points to meaningful upside tied to role, level, and scarce skills.
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The Company
What We Do
Founded in 2015, Shield AI is a venture-backed deep-tech company with the mission of protecting service members and civilians with intelligent systems. Its products include the V-BAT and X-BAT aircraft, Hivemind Enterprise, and the Hivemind Vision product lines. With offices and facilities across the U.S., Europe, the Middle East, and the Asia-Pacific, Shield AI’s technology actively supports operations worldwide.
Why Work With Us
What makes Shield AI special is our people. We unlock the power of autonomy, and in the face of overwhelming odds and challenges, we find ways to win and make a difference for our customers. We bring together software, AI, and aerospace engineering disciplines to deploy the most intelligent aviation capabilities in the world.
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Shield AI Offices
Hybrid Workspace
Employees engage in a combination of remote and on-site work.
Typical time on-site:
3 days a week
